Forming Limit Diagrams of Low-Carbon Steels Obtained Using Digital Image Correlation Technique and Enhanced Formability Predictions Incorporating Microstructural Developments

In the present work, drawing quality (DQ) and interstitial-free (IF) steel sheets were subjected to limiting dome height tests for determining strain-based forming limit diagrams (FLDs) experimentally and effect of dynamic (variable) material properties, such as work hardening ‘ n ’ and plastic anis...

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Bibliographic Details
Published in:Journal of materials engineering and performance 2020-09, Vol.29 (9), p.6066-6077
Main Authors: Vadavadagi, Basavaraj H., Bhujle, H. V., Khatirkar, Rajesh Kisni
Format: Article
Language:English
Subjects:
Characterization and Evaluation of Materials
Chemistry and Materials Science
Corrosion and Coatings
Engineering Design
Materials Science
Quality Control
Reliability
Safety and Risk
Tribology
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Summary:In the present work, drawing quality (DQ) and interstitial-free (IF) steel sheets were subjected to limiting dome height tests for determining strain-based forming limit diagrams (FLDs) experimentally and effect of dynamic (variable) material properties, such as work hardening ‘ n ’ and plastic anisotropy ( r ¯ ), on FLDs has been studied and simulated by PAMSTAMP™ finite element software. Dot prints on the steel specimens and an efficient optical strain measurement system GOM™ which works on the digital image correlation technique principle were used to measure limiting strains accurately instead of conventional circle grid analysis technique and strain measurement by traveling microscope. The dynamic (variable) material properties ( n ) and ( r ¯ ) were estimated by studying the microstructural developments in terms of changes in grain average misorientation and crystallographic texture, respectively, at different strains and strain paths, during deformation. In our proposed work, a novel technique of incorporating dynamic (variable) material properties ( n and r ¯ ) in FE simulations was carried out during FLDs predictions. Though marginal but improved predictions in FLDs were observed in both IF and DQ steels. In addition to strain-based FLDs, stress-based FLDs were also determined for both grades. Interestingly, in both cases it was noticed that IF steel had higher formability than DQ steel.
ISSN:1059-9495
1544-1024
DOI:10.1007/s11665-020-05048-6