Microstructures and Properties of Cold Spray Nanostructured HA Coatings

Nanostructured hydroxyapatite (nHA) coatings on implant surface are highly desirable owing to their excellent osteoconductive properties in association with intrinsic small crystals. Low processing temperature of cold spray makes it an ideal technique to prepare nHA coatings with nanostructured feed...

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Bibliographic Details
Published in:Journal of thermal spray technology 2018-12, Vol.27 (8), p.1344-1355
Main Authors: Chen, Xiao, Ji, Gangchang, Bai, Xiaobo, Yao, Hailong, Chen, Qingyu, Zou, Yanlong
Format: Article
Language:English
Subjects:
Analytical Chemistry
Characterization and Evaluation of Materials
Chemistry and Materials Science
Corrosion and Coatings
Machines
Manufacturing
Materials Science
Peer Reviewed
Processes
Surfaces and Interfaces
Thin Films
Tribology
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Summary:Nanostructured hydroxyapatite (nHA) coatings on implant surface are highly desirable owing to their excellent osteoconductive properties in association with intrinsic small crystals. Low processing temperature of cold spray makes it an ideal technique to prepare nHA coatings with nanostructured feedstock. This work demonstrated that dense and thick nHA coatings were achievable by cold spraying nanostructured feedstock onto TC4 alloy surface. Coating formation mechanisms were explored by investigating the deposition of individual particles. Microstructures, mechanical profiles and biological properties of the coatings were comprehensively investigated. A porous Ti buffer layer significantly enhanced the bonding between nHA coatings and the substrate. As-deposited nHA coatings exhibited a high wear resistance when slid against polyurethane or polycarbonate and a strong apatite-forming ability when being immersed in simulated body fluid (SBF). Findings of this work will contribute to a comprehensive understanding of building mechanisms, structures and properties of cold sprayed nHA coatings.
ISSN:1059-9630
1544-1016
DOI:10.1007/s11666-018-0776-1