Dynamic simulation of drum level sloshing of heat recovery steam generator

• Published in: Journal of Central South University 2013-02, Vol.20 (2), p.413-423
• Main Authors: Cao, Xiao-ling, Pi, Zheng-ren, Jiang, Shao-jian, Yang, Wei-hong, Wlodzimerz, B.
• Format: Article
• Language: English
• Subjects: Engineering; Metallic Materials
• ISSN: 2095-2899; 2227-5223
• DOI: 10.1007/s11771-013-1502-2

Drum level sloshing is the latest discovery in the application of heat recovery steam generator (HRSG) in combined cycle, and shows certain negative influence on drum level controlling. In order to improve drum level controlling, influence factors on the drum level sloshing were investigated. Firstly, drum sub-modules were developed using the method of modularization modeling, and then the model of drum level sloshing was set up as well. Experiments were carried out on the experimental rig, and the model was validated using the obtained experimental results. Dynamic simulation was made based on the model to get a 3-D graph of drum level sloshing, which shows a vivid procedure of drum level sloshing. The effect of feed-water flow rate, main-steam flow rate and heating quantity on the drum level sloshing was analyzed. The simulation results indicate that the signals with frequency higher than 0.05 Hz are that of drum level sloshing, the signals with frequency of 0.0–0.05 Hz are that of drum level trendy and “false water level”, and variation of the feed-water flow rates, main-steam flow rates and heating quantities can change the frequency of drum level sloshing, i.e., the frequency of sloshing increases with the increase of feed-water flow rate, or the decrease of the main-steam flow rate and the heating quantity. This research work is fundamental to improve signal-to-noise ratio of drum level signal and precise controlling of drum level.