Chatter Stability of Metal Cutting and Grinding

This paper reviews fundamental modeling of chatter vibrations in metal cutting and grinding processes. The avoidance of chatter vibrations in industry is also presented. The fundamentals of orthogonal chatter stability law and lobes are reviewed for single point machining operations where the proces...

Full description

Saved in:
Bibliographic Details
Published in:CIRP annals 2004, Vol.53 (2), p.619-642
Main Authors: Altintas, Y., Weck, M.
Format: Article
Language:English
Subjects:
chatter
Cutting
grinding
Citations: Items that this one cites
Items that cite this one
Online Access:Get full text
Tags: Add Tag
No Tags, Be the first to tag this record!
Description
Summary:This paper reviews fundamental modeling of chatter vibrations in metal cutting and grinding processes. The avoidance of chatter vibrations in industry is also presented. The fundamentals of orthogonal chatter stability law and lobes are reviewed for single point machining operations where the process is one dimensional and time invariant. The application of orthogonal stability to turning and boring operations is presented while discussing the process nonlinearities that make the solution difficult in frequency domain. Modeling of drilling vibrations is discussed. The dynamic modeling and chatter stability of milling is presented. Various stability models are compared against experimentally validated time domain simulation model results. The dynamic time domain model of transverse and plunge grinding operations is presented with experimental results. Off-line and real-time chatter suppression techniques are summarized along with their practical applications and limitations in industry. The paper presents a series of research topics, which have yet to be studied for effective use of chatter prediction and suppression techniques in industry.
ISSN:0007-8506
DOI:10.1016/S0007-8506(07)60032-8