Topology optimization for flow machine rotor design considering resonance and low mass density flows

• Published in: Applied mathematical modelling 2024-05, Vol.129, p.806-822
• Main Authors: Alonso, Diego Hayashi, Picelli, Renato, Meneghini, Julio Romano, Silva, Emílio Carlos Nelli
• Format: Article
• Language: English
• Subjects: Compressible fluid; Incompressible fluid; Modal analysis; Resonance; Rotation; Topology optimization
• ISSN: 0307-904X
• DOI: 10.1016/j.apm.2024.02.008

When designing structures that take part in rotating fluid flow machines, one important effect that may be taken into account is resonance, which is evaluated through the modal analysis. Under rotating conditions, the formulation and behavior of the structure changes, requiring a new formulation. Thus, this work formulates the fluid flow topology optimization for rotating resonance, while also considering a low mass density (compressible or incompressible) fluid flow. Therefore, three different effects are considered in the fluid flow-based design: from the modal analysis, from the solid structure, and from the low mass density fluid flow. The topology optimization problem is formulated for a simplified 2D model of a rotating fluid flow device, and a nodal design variable. The topology optimization is performed through an integer linear programming algorithm. Numerical examples are presented for the developed topology optimization formulation. •Topology optimization rotor design considering a resonance and fluid flow multi-objective function.•Rotor resonance considering spin-softening.•Fluid flow topology optimization considering compressible and incompressible flows.•Discrete variable topology optimization.