CRE for MAGIC (modular, agile, intensified & continuous) processes

• Published in: Chemical engineering journal (Lausanne, Switzerland : 1996) Switzerland : 1996), 2015-10, Vol.278, p.454-468
• Main Authors: Ranade, Vivek V., Sharma, Mrityunjay K., Kulkarni, Amol A.
• Format: Article
• Language: English
• Subjects: Agile; Continuous; CRE; Intensified; Modular
• ISSN: 1385-8947; 1873-3212
• DOI: 10.1016/j.cej.2014.12.050

•Discussed MAGIC (modular, agile, intensified & continuous) processes & reactors.•Presented chemical reaction engineering aspects of MAGIC reactors/processes.•Presented two new topologically tubular reactors.•Presented new data on continuous nitration of benzaldehyde.•Presented new data on continuous synthesis of azo dye. Fine and specialty chemical industry caters to several key applications required for maintaining and enhancing quality of life. Most of these fine and specialty chemicals are still manufactured in stirred tank reactors operated in batch or semi-batch modes. A paradigm shift is necessary to transform these into new age, efficient and continuous processes and plants. In this paper, recent attempts of our group on developing MAGIC (modular, agile, intensified and continuous) devices, processes and plants for fine and specialty chemicals industry are discussed. The focus is on key chemical reaction engineering aspects of developing MAGIC processes. An attempt is made to evolve guidelines for designing MAGIC devices and reactors. The discussion will be useful to researchers as well as to industry practitioners.