Statistical modeling of Chevreul's salt recovery from leach solutions containing copper

• Published in: Chemical engineering and processing 2006-03, Vol.45 (3), p.168-174
• Main Authors: CALBAN, Turan, COLAK, Sabri, YESILYURT, Murat
• Format: Article
• Language: English
• Subjects: Applied sciences; Chemical engineering; Copper; Crystallization, leaching, miscellaneous separations; Exact sciences and technology; Factorial experimental design; Orthogonal central composite design method; Oxidized copper ore; Precipitation
• ISSN: 0255-2701; 1873-3204
• DOI: 10.1016/j.cep.2005.06.008

In this study, oxidized copper ore was dissolved under optimum conditions [temperature 14 °C, average particle size 2.8 mm, stirring speed 500 rpm, ammonia concentration 2.824 mol L −1, ammonium sulphate concentration 0.236 mol L −1, solid-to-liquid ratio 0.167 g mL −1, leaching time 2 h] in an aqueous NH 3-(NH 4) 2SO 4 solution [T. Çalban, S. Çolak, M. Yeşilyurt, Optimization of leaching of copper from oxidized copper ore in NH 3-(NH 4) 2SO 4 medium, Chem. Eng. Commun., in press]. Chevreul's salt was precipitated by passing SO 2 from these leach solutions. Chevreul's salt, a mixed valence copper sulfite Cu 2SO 3·CuSO 3·2H 2O, was characterized by XRD and SEM. The effects of parameters, such as temperature, pH, stirring speed and reaction time, were investigated on precipitation of Chevreul's salt. 2 n factorial experimental design and orthogonal central composite design methods in the precipitation experiments were used. It was observed that the most effective parameters on the precipitation of Chevreul's salt were temperature, stirring speed and reaction time. The optimum conditions established for maximum copper precipitation were: temperature 62 °C, pH 3, stirring speed 600 rpm, reaction time 12 min. Fixed parameters chosen at the initial stage of the reaction were: SO 2 flow rate 358 L h −1, concentration of CuSO 4 solution 7.383 g Cu L −1. Under these optimum conditions, the percentage of copper precipitated from leach solution was 99.92.