3D scanning method for robotized inspection of industrial sealed parts

• Published in: Computers in industry 2023-05, Vol.147, p.103850, Article 103850
• Main Authors: da Silva Santos, Kleber Roberto, de Oliveira, Wesley Rodrigues, Villani, Emília, Dttmann, Augusto
• Format: Article
• Language: English
• Subjects: 3D scanning; Laser sensors; Robotized inspection; Sealed structures
• ISSN: 0166-3615; 1872-6194
• DOI: 10.1016/j.compind.2022.103850

This work presents a novel approach for 3D scanning inspection of industrial sealed parts based on data fusion from a 2D-laser beam sensor and the motion pattern of a robotic arm. The method provides as output the 3D geometrical shape and volume of the inspected part in order to allow for automatic compliance check according to process requirements. The solution is implemented and tested in sealed riveted fasteners, which are common in the automotive and aerospace industry. The effectiveness and robustness of the method is evaluated through the comparison of the obtained results with those from a 3D laser scanner system. The evaluation campaign was performed in a noisy environment (i.e., without illumination and temperature control), representative of an industrial shop floor. Statistical analyses show the system can perform geometry prediction with an overall error of 0.340 mm and is able to reject non-compliant sealed structures with a reliability of 96.6%, confirming that the proposed method is suitable to modern collaborative robotized aerospace and automotive assembly cells. •Dimensional and volumetric inspection of the seal cover of fastener heads.•An automatic and robotized method for in-process inspection of sealed parts.•Fusion from a 2D-laser beam sensor and the motion pattern of a robotic arm.•Feature inspection that human operator could not in general be able to properly check.