Optimization and analysis of a cascaded dual mixed refrigerant hydrogen liquefaction process considering the influence of pre-cooling stages

• Published in: International journal of hydrogen energy 2023-09, Vol.48 (81), p.31653-31670
• Main Authors: Sun, Heng, Xu, Jiaming, Wang, Chao, Geng, Jinliang, Rong, Guangxin, Gao, Xiaoyu
• Format: Article
• Language: English
• Subjects: Cascaded mixed refrigerant cycles; Hydrogen liquefaction; Particle swarm algorithm; The number of stages of pre-cooling
• ISSN: 0360-3199; 1879-3487
• DOI: 10.1016/j.ijhydene.2023.04.219

To reduce the energy consumption of the hydrogen liquefaction process, a hydrogen liquefaction process based on cascaded mixed refrigerant cycles is proposed in this paper. The two mixed refrigerant cycles are connected in series so that the cooling capacity of refrigerants can be fully utilized. Cascaded processes with different numbers of pre-cooling stages are compared. The processes are optimized using the particle swarm algorithm. And cascaded and non-cascaded processes are compared under the same conditions. The results show that the more the number of pre-cooling stages, the lower the SEC and the higher the exergy efficiency. And the cascaded process has higher energy efficiency than the non-cascaded process. The specific power consumption of the process is 5.664 kWh/kgLH2, the coefficient of performance is 0.2322, and the exergy efficiency is 52.77%. This research can provide valuable ideas and methods for the improvement of hydrogen liquefaction process design. •A cascaded dual mixed refrigerant hydrogen liquefaction process is put up.•The cascaded process has higher energy efficiency than the non-cascaded process.•The SEC of the process is 5.664 kWh/kgLH2 and the exergy efficiency is 52.77%.•The efficiency of this liquefaction process reaches the highest level currently.