Loading…
Residual stress distribution and relaxation in U-rib full penetration welds by ultrasonic impact treatment
Ultrasonic impact treatment (UIT) as an effective method for alleviating welding residual stresses (WRS) is used to improve the fatigue performance of welded structures. However, its application to single- and double-sided U-rib welds in orthotropic decks has been limited. To address this, an experi...
Saved in:
Published in: | Structures (Oxford) 2024-07, Vol.65, p.106814, Article 106814 |
---|---|
Main Authors: | , , , , |
Format: | Article |
Language: | English |
Subjects: | |
Citations: | Items that this one cites |
Online Access: | Get full text |
Tags: |
Add Tag
No Tags, Be the first to tag this record!
|
cited_by | |
---|---|
cites | cdi_FETCH-LOGICAL-c185t-ea59acb37ea12f7a114c2b35f04a974d31b7ea94ec95cd30ae2e31a741c13f93 |
container_end_page | |
container_issue | |
container_start_page | 106814 |
container_title | Structures (Oxford) |
container_volume | 65 |
creator | Jie, Zhiyu Zheng, Hao Liang, Shidong Wang, Wanzhen Wan, Hua-Ping |
description | Ultrasonic impact treatment (UIT) as an effective method for alleviating welding residual stresses (WRS) is used to improve the fatigue performance of welded structures. However, its application to single- and double-sided U-rib welds in orthotropic decks has been limited. To address this, an experimental and numerical investigation on WRS and UIT was carried out for different deck thicknesses. A 3D thermo-elastic-plastic approach was employed to model the temperature and stress fields by the ABAQUS software. Additionally, a dynamic explicit calculation method was developed to simulate the UIT process, and its accuracy was verified by comparing the actual and numerical grooves and WRS after UIT. Ultrasonic stress measurement was employed to determine the distribution and magnitude of WRS before and after UIT. The results demonstrate that most relative errors of residual stress numerical and test results under different stress paths after UIT are within 10 %, confirming the reliability and effectiveness of this method. For single-sided U-rib welds after UIT, the reduction in WRS at the weld seam ranges from approximately 25.6 % to 87.4 %, while for double-sided U-rib welds, the reduction varies from about 22.2 % to 65.5 %. The impact of UIT on longitudinal residual stresses is more significant compared to its effect on transverse residual stresses. However, UIT results in a relatively smaller reduction in WRS away from the weld seam. Furthermore, it is observed that altering the deck thickness results in different disparities in WRS outcomes after UIT. |
doi_str_mv | 10.1016/j.istruc.2024.106814 |
format | article |
fullrecord | <record><control><sourceid>elsevier_cross</sourceid><recordid>TN_cdi_crossref_primary_10_1016_j_istruc_2024_106814</recordid><sourceformat>XML</sourceformat><sourcesystem>PC</sourcesystem><els_id>S2352012424009664</els_id><sourcerecordid>S2352012424009664</sourcerecordid><originalsourceid>FETCH-LOGICAL-c185t-ea59acb37ea12f7a114c2b35f04a974d31b7ea94ec95cd30ae2e31a741c13f93</originalsourceid><addsrcrecordid>eNp9kM9KAzEQxoMoWLRv4CEvsDWTZLvdiyDFf1AQpJ7DbDILWbbbkmTVvr2p68GTp5n5vpkfw8fYDYgFCFjedgsfUxjtQgqps7RcgT5jM6lKWQiQ-vxPf8nmMXZCCAk6b1cz1r1R9G7EnmcIxcjdieabMfn9wHFwPFCPX_gz-oG_F9nk7dj3_EADpTA5n9S7yJsjH_ssxf3gLfe7A9rEMxbTjoZ0zS5a7CPNf-sV2z4-bNfPxeb16WV9vyksrMpUEJY12kZVhCDbCgG0lY0qW6GxrrRT0GSr1mTr0jolkCQpwEqDBdXW6orpCWvDPsZArTkEv8NwNCDMKTHTmSkxc0rMTInls7vpjPJrH56CidbTYMn5QDYZt_f_A74Behh5Zw</addsrcrecordid><sourcetype>Aggregation Database</sourcetype><iscdi>true</iscdi><recordtype>article</recordtype></control><display><type>article</type><title>Residual stress distribution and relaxation in U-rib full penetration welds by ultrasonic impact treatment</title><source>ScienceDirect Journals</source><creator>Jie, Zhiyu ; Zheng, Hao ; Liang, Shidong ; Wang, Wanzhen ; Wan, Hua-Ping</creator><creatorcontrib>Jie, Zhiyu ; Zheng, Hao ; Liang, Shidong ; Wang, Wanzhen ; Wan, Hua-Ping</creatorcontrib><description>Ultrasonic impact treatment (UIT) as an effective method for alleviating welding residual stresses (WRS) is used to improve the fatigue performance of welded structures. However, its application to single- and double-sided U-rib welds in orthotropic decks has been limited. To address this, an experimental and numerical investigation on WRS and UIT was carried out for different deck thicknesses. A 3D thermo-elastic-plastic approach was employed to model the temperature and stress fields by the ABAQUS software. Additionally, a dynamic explicit calculation method was developed to simulate the UIT process, and its accuracy was verified by comparing the actual and numerical grooves and WRS after UIT. Ultrasonic stress measurement was employed to determine the distribution and magnitude of WRS before and after UIT. The results demonstrate that most relative errors of residual stress numerical and test results under different stress paths after UIT are within 10 %, confirming the reliability and effectiveness of this method. For single-sided U-rib welds after UIT, the reduction in WRS at the weld seam ranges from approximately 25.6 % to 87.4 %, while for double-sided U-rib welds, the reduction varies from about 22.2 % to 65.5 %. The impact of UIT on longitudinal residual stresses is more significant compared to its effect on transverse residual stresses. However, UIT results in a relatively smaller reduction in WRS away from the weld seam. Furthermore, it is observed that altering the deck thickness results in different disparities in WRS outcomes after UIT.</description><identifier>ISSN: 2352-0124</identifier><identifier>EISSN: 2352-0124</identifier><identifier>DOI: 10.1016/j.istruc.2024.106814</identifier><language>eng</language><publisher>Elsevier Ltd</publisher><subject>Full penetration U-rib welds ; Numerical simulation ; Ultrasonic impact treatment ; Ultrasonic stress measurement ; Welding residual stress</subject><ispartof>Structures (Oxford), 2024-07, Vol.65, p.106814, Article 106814</ispartof><rights>2024 Institution of Structural Engineers</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><cites>FETCH-LOGICAL-c185t-ea59acb37ea12f7a114c2b35f04a974d31b7ea94ec95cd30ae2e31a741c13f93</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><link.rule.ids>314,780,784,27924,27925</link.rule.ids></links><search><creatorcontrib>Jie, Zhiyu</creatorcontrib><creatorcontrib>Zheng, Hao</creatorcontrib><creatorcontrib>Liang, Shidong</creatorcontrib><creatorcontrib>Wang, Wanzhen</creatorcontrib><creatorcontrib>Wan, Hua-Ping</creatorcontrib><title>Residual stress distribution and relaxation in U-rib full penetration welds by ultrasonic impact treatment</title><title>Structures (Oxford)</title><description>Ultrasonic impact treatment (UIT) as an effective method for alleviating welding residual stresses (WRS) is used to improve the fatigue performance of welded structures. However, its application to single- and double-sided U-rib welds in orthotropic decks has been limited. To address this, an experimental and numerical investigation on WRS and UIT was carried out for different deck thicknesses. A 3D thermo-elastic-plastic approach was employed to model the temperature and stress fields by the ABAQUS software. Additionally, a dynamic explicit calculation method was developed to simulate the UIT process, and its accuracy was verified by comparing the actual and numerical grooves and WRS after UIT. Ultrasonic stress measurement was employed to determine the distribution and magnitude of WRS before and after UIT. The results demonstrate that most relative errors of residual stress numerical and test results under different stress paths after UIT are within 10 %, confirming the reliability and effectiveness of this method. For single-sided U-rib welds after UIT, the reduction in WRS at the weld seam ranges from approximately 25.6 % to 87.4 %, while for double-sided U-rib welds, the reduction varies from about 22.2 % to 65.5 %. The impact of UIT on longitudinal residual stresses is more significant compared to its effect on transverse residual stresses. However, UIT results in a relatively smaller reduction in WRS away from the weld seam. Furthermore, it is observed that altering the deck thickness results in different disparities in WRS outcomes after UIT.</description><subject>Full penetration U-rib welds</subject><subject>Numerical simulation</subject><subject>Ultrasonic impact treatment</subject><subject>Ultrasonic stress measurement</subject><subject>Welding residual stress</subject><issn>2352-0124</issn><issn>2352-0124</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2024</creationdate><recordtype>article</recordtype><recordid>eNp9kM9KAzEQxoMoWLRv4CEvsDWTZLvdiyDFf1AQpJ7DbDILWbbbkmTVvr2p68GTp5n5vpkfw8fYDYgFCFjedgsfUxjtQgqps7RcgT5jM6lKWQiQ-vxPf8nmMXZCCAk6b1cz1r1R9G7EnmcIxcjdieabMfn9wHFwPFCPX_gz-oG_F9nk7dj3_EADpTA5n9S7yJsjH_ssxf3gLfe7A9rEMxbTjoZ0zS5a7CPNf-sV2z4-bNfPxeb16WV9vyksrMpUEJY12kZVhCDbCgG0lY0qW6GxrrRT0GSr1mTr0jolkCQpwEqDBdXW6orpCWvDPsZArTkEv8NwNCDMKTHTmSkxc0rMTInls7vpjPJrH56CidbTYMn5QDYZt_f_A74Behh5Zw</recordid><startdate>202407</startdate><enddate>202407</enddate><creator>Jie, Zhiyu</creator><creator>Zheng, Hao</creator><creator>Liang, Shidong</creator><creator>Wang, Wanzhen</creator><creator>Wan, Hua-Ping</creator><general>Elsevier Ltd</general><scope>AAYXX</scope><scope>CITATION</scope></search><sort><creationdate>202407</creationdate><title>Residual stress distribution and relaxation in U-rib full penetration welds by ultrasonic impact treatment</title><author>Jie, Zhiyu ; Zheng, Hao ; Liang, Shidong ; Wang, Wanzhen ; Wan, Hua-Ping</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c185t-ea59acb37ea12f7a114c2b35f04a974d31b7ea94ec95cd30ae2e31a741c13f93</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2024</creationdate><topic>Full penetration U-rib welds</topic><topic>Numerical simulation</topic><topic>Ultrasonic impact treatment</topic><topic>Ultrasonic stress measurement</topic><topic>Welding residual stress</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Jie, Zhiyu</creatorcontrib><creatorcontrib>Zheng, Hao</creatorcontrib><creatorcontrib>Liang, Shidong</creatorcontrib><creatorcontrib>Wang, Wanzhen</creatorcontrib><creatorcontrib>Wan, Hua-Ping</creatorcontrib><collection>CrossRef</collection><jtitle>Structures (Oxford)</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Jie, Zhiyu</au><au>Zheng, Hao</au><au>Liang, Shidong</au><au>Wang, Wanzhen</au><au>Wan, Hua-Ping</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Residual stress distribution and relaxation in U-rib full penetration welds by ultrasonic impact treatment</atitle><jtitle>Structures (Oxford)</jtitle><date>2024-07</date><risdate>2024</risdate><volume>65</volume><spage>106814</spage><pages>106814-</pages><artnum>106814</artnum><issn>2352-0124</issn><eissn>2352-0124</eissn><abstract>Ultrasonic impact treatment (UIT) as an effective method for alleviating welding residual stresses (WRS) is used to improve the fatigue performance of welded structures. However, its application to single- and double-sided U-rib welds in orthotropic decks has been limited. To address this, an experimental and numerical investigation on WRS and UIT was carried out for different deck thicknesses. A 3D thermo-elastic-plastic approach was employed to model the temperature and stress fields by the ABAQUS software. Additionally, a dynamic explicit calculation method was developed to simulate the UIT process, and its accuracy was verified by comparing the actual and numerical grooves and WRS after UIT. Ultrasonic stress measurement was employed to determine the distribution and magnitude of WRS before and after UIT. The results demonstrate that most relative errors of residual stress numerical and test results under different stress paths after UIT are within 10 %, confirming the reliability and effectiveness of this method. For single-sided U-rib welds after UIT, the reduction in WRS at the weld seam ranges from approximately 25.6 % to 87.4 %, while for double-sided U-rib welds, the reduction varies from about 22.2 % to 65.5 %. The impact of UIT on longitudinal residual stresses is more significant compared to its effect on transverse residual stresses. However, UIT results in a relatively smaller reduction in WRS away from the weld seam. Furthermore, it is observed that altering the deck thickness results in different disparities in WRS outcomes after UIT.</abstract><pub>Elsevier Ltd</pub><doi>10.1016/j.istruc.2024.106814</doi></addata></record> |
fulltext | fulltext |
identifier | ISSN: 2352-0124 |
ispartof | Structures (Oxford), 2024-07, Vol.65, p.106814, Article 106814 |
issn | 2352-0124 2352-0124 |
language | eng |
recordid | cdi_crossref_primary_10_1016_j_istruc_2024_106814 |
source | ScienceDirect Journals |
subjects | Full penetration U-rib welds Numerical simulation Ultrasonic impact treatment Ultrasonic stress measurement Welding residual stress |
title | Residual stress distribution and relaxation in U-rib full penetration welds by ultrasonic impact treatment |
url | http://sfxeu10.hosted.exlibrisgroup.com/loughborough?ctx_ver=Z39.88-2004&ctx_enc=info:ofi/enc:UTF-8&ctx_tim=2024-12-25T19%3A16%3A58IST&url_ver=Z39.88-2004&url_ctx_fmt=infofi/fmt:kev:mtx:ctx&rfr_id=info:sid/primo.exlibrisgroup.com:primo3-Article-elsevier_cross&rft_val_fmt=info:ofi/fmt:kev:mtx:journal&rft.genre=article&rft.atitle=Residual%20stress%20distribution%20and%20relaxation%20in%20U-rib%20full%20penetration%20welds%20by%20ultrasonic%20impact%20treatment&rft.jtitle=Structures%20(Oxford)&rft.au=Jie,%20Zhiyu&rft.date=2024-07&rft.volume=65&rft.spage=106814&rft.pages=106814-&rft.artnum=106814&rft.issn=2352-0124&rft.eissn=2352-0124&rft_id=info:doi/10.1016/j.istruc.2024.106814&rft_dat=%3Celsevier_cross%3ES2352012424009664%3C/elsevier_cross%3E%3Cgrp_id%3Ecdi_FETCH-LOGICAL-c185t-ea59acb37ea12f7a114c2b35f04a974d31b7ea94ec95cd30ae2e31a741c13f93%3C/grp_id%3E%3Coa%3E%3C/oa%3E%3Curl%3E%3C/url%3E&rft_id=info:oai/&rft_id=info:pmid/&rfr_iscdi=true |