Potential of bio-ethanol in different advanced combustion modes for hybrid passenger vehicles

• Published in: Renewable energy 2020-05, Vol.150, p.58-77
• Main Authors: García, Antonio, Monsalve-Serrano, Javier, Martínez-Boggio, Santiago, Rückert Roso, Vinícius, Duarte Souza Alvarenga Santos, Nathália
• Format: Article
• Language: English
• Subjects: Bio-ethanol; Driving cycles; Emissions regulations; Hybrid powertrain; Pre-chamber; RCCI
• ISSN: 0960-1481; 1879-0682
• DOI: 10.1016/j.renene.2019.12.102

The strong new restrictions in the vehicle CO2 emissions together with the instability of the fossil fuels reserves reinforces the necessity to continue developing high efficiency combustion engines that operate with renewable energy sources. Bio-ethanol appears as a potential fuel to replace well-established fossil fuels, such as gasoline, due to the overall carbon neutral emission. In addition, the high-octane number allows to increase the compression ratio of the engine to improve the thermal efficiency. Apart from the CO2, the emissions legislation restricts the NOx and particle matter emissions to ultra-low values, and they will continue decreasing down to almost zero. In this work, two advanced dual-fuel combustion modes using bio-ethanol as main fuel are studied. A pre-chamber ignition system (PCIS) using bio-ethanol and hydrogen, and a reactivity-controlled compression ignition (RCCI) combustion mode operating with bio-ethanol/diesel was selected due to the potential to reduce NOx emissions. These combustion technologies were studied by a numerical 0-D vehicle simulations in homologation and real-life driving cycles for a range extender hybrid powertrain. As a baseline, the original manufacturer spark ignition (SI) no-hybrid powertrain fueled with pure bio-ethanol was used. The powertrain components and control system were optimized to obtain the maximum overall vehicle efficiency, and low CO2-NOx emissions. Finally, a life cycle analysis (LCA) was performed to study the global potential of the bio-ethanol to reduce greenhouse gas (GHG) emissions. A battery electric vehicle (BEV) and a gasoline SI no-hybrid vehicle were added for comparison. The results show that the RCCI mode presents the highest potential to reduce the NOx emissions. However, the PCIS allows to reduce the tank to wheel CO2 emissions up to 60 g/km when high rates of H2 are used. The LCA-GHG for the vehicles using bio-ethanol is 50% and 95% lower than a BEV and SI-gasoline vehicle, respectively. •The pre-chamber ignition hybrid vehicle achieves the European 2021 CO2 targets.•The reactivity controlled combustion hybrid vehicle achieves Euro 6 NOx emissions.•Optimum value for the battery capacity at 3.5 kWh for all the range extender concepts.•The dual fuel concepts require the same fuel tank size than the original vehicle.•Ethanol vehicles produce lower greenhouse gas than the electric battery vehicles.