Damage effects of aluminum alloy honeycomb sandwich panel double-layer structure induced by reactive projectile hypervelocity impact

• Published in: Thin-walled structures 2024-09, Vol.202, p.112076, Article 112076
• Main Authors: Ren, Siyuan, Wu, Qiang, Zhang, Pinliang, Song, Guangming, Gong, Zizheng, Li, Zhengyu, Li, Jingtai, Chen, Chuan
• Format: Article
• Language: English
• Subjects: Damage effects; Debris cloud; Hypervelocity impact; Impact-induced reaction; Reactive projectile
• ISSN: 0263-8231; 1879-3223
• DOI: 10.1016/j.tws.2024.112076

•Through hypervelocity impact experiments, the impact process was recorded by high-speed camera, and the damage effects of reactive projectile and Al2024 projectile on the aluminum alloy honeycomb sandwich panel double-layer structure were compared.•The damage enhancement mechanism of reactive projectile to double-layer structure was revealed by numerical simulation and theoretical analysis.•The influence of impact-induced detonation reaction of reactive projectile on the “channel effect” of honeycomb sandwich panel was obtained. In this paper, the experiments of Al2024 and reactive projectiles with hypervelocity impact on aluminum alloy honeycomb sandwich panel double-layer structure respectively were carried out by using two-stage light-gas gun, and the impact processes were recorded through high speed camera. According to the analysis of the experimental results, the debris clouds motion process and the damage effects on double-layer structure were compared. The damage enhancement mechanism of reactive projectile was revealed through numerical simulation and theoretical methods. The impact-induced detonation reaction of the reactive projectile can significantly reduce the "channel effect" of the honeycomb sandwich panel by destroying the honeycomb core cell wall, increase the perforation on the back facesheet of the honeycomb sandwich panel, and generate the debris cloud with higher temperature and faster expansion velocity. The debris cloud induced by the reactive projectile has a larger load distribution area on the rear plate, avoiding the concentration of loads in the center of the rear plate, and cause large area impact and thermal combined damage effects on the rear plate and internal space of the double-layer structure, while ensuring that the target structure cannot be penetrated. The reactive projectile efficiently applies the kinetic energy and chemical energy released by the impact-induced reaction to the interior of the target structure, the waste of kinetic energy caused by whole structure penetration can be avoided, resulting in significantly higher damage effects than the inert Al2024 projectile.