Microstructure evolution in AlSi10Mg alloy fabricated by laser-based directed energy deposition

• Published in: Vacuum 2024-10, Vol.228, p.113478, Article 113478
• Main Authors: Hu, Lei, Li, Yang, Wei, Qianglong, Wang, An, Wang, Yihao, Cui, Yuchi, Wang, Haowei, Chen, Zhe
• Format: Article
• Language: English
• Subjects: Additive manufacturing; Metals and alloys; Microstructure; Simulation and modeling; Solidification
• ISSN: 0042-207X
• DOI: 10.1016/j.vacuum.2024.113478

Investigation of the influence of processing parameters on the microstructure evolution of the melt pool is important for microstructure control in laser-based directed energy deposition (DED-LB) processes. Single-track experiments of DED-LB AlSi10Mg alloy were conducted in this work, processing with two laser powers (900 and 1800 W) at a fixed scanning speed (20 mm/s). The grain morphology was changed from columnar to equiaxed towards the center of each melt pool. Meanwhile, the morphology of the α-Al cells in the grains varied from elongated to equiaxed along the same direction due to the increase of cooling rate. A more equiaxed microstructure can be obtained in the melt pool produced at a larger laser power. The scales of the microstructures and the grain morphologies in the melt pools were in accord with the microstructure selection map and grain morphology selection map in temperature gradient (G)–growth velocity (V) space constructed by solidification models. Since G and V are directly related to laser power and scanning speed, the G–V maps can provide the guidance for processing optimization to tailor microstructures in DED-LB Al–Si alloys based on the temperature field simulations of melt pools. •The morphology of α-Al cell is consistent with the grain morphology at the same melt pool depth.•A larger laser power can lead to a more equiaxed microstructure in the melt pool.•The G–V maps can provide the guidance for processing optimization to tailor microstructures in DED-LB Al–Si alloys.