The algorithm for extracting surface defects from ZrO2 ceramic bearing balls using shearlet transform image enhancement

• Published in: AIP advances 2024-05, Vol.14 (5), p.055035-055035-9
• Main Authors: Liao, Dahai, Xia, Xin, Liao, Xianqi, Zheng, Qi, Fang, Changfu, Wu, Nanxing
• Format: Article
• Language: English
• Subjects: Algorithms; Ceramics; Defects; Histograms; Image acquisition; Image enhancement; Image filters; Injection molding; Surface defects; Zirconium dioxide
• ISSN: 2158-3226; 2158-3226
• DOI: 10.1063/5.0202707

To solve the problems of noise coverage defect and low contrast between the defect and the background of ZrO2 ceramic bearing balls, a surface defect extraction algorithm based on shearlet transform image enhancement for ZrO2 ceramic bearing balls is proposed. According to the shape characteristics of ceramic bearing balls, the surface defect image acquisition platform is built to collect and analyze surface defect images. Gaussian filtering weakens the scatter-particle noise in the image, and the threshold corrects the coefficient generated by the shearlet transform. After shearlet transform, the relatively low-frequency and high-frequency parts appear. The low-frequency part reflects the edge information of defects, and the high-frequency part reflects the edge and texture information of defects. Thus, the integrity of the defect is ensured, and an enhanced surface defect image is obtained. The gray histogram of the enhanced image is observed. The optimal threshold is selected by the histogram threshold segmentation method, and the process of defects being completely extracted from the background is realized. Experimental results showed that the extraction rates of pits, scratches, and cracks in ZrO2 ceramic bearing balls’ surface images are 95.00%, 92.50%, and 92.50%, respectively.