Vehicle Component Benchmarking Using a Chassis Dynamometer

The benchmarking study described in this paper uses data from chassis dynamometer testing to determine the efficiency and operation of vehicle driveline components. A robust test procedure was created that can be followed with no a priori knowledge of component performance, nor additional instrument...

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Bibliographic Details
Published in:SAE International Journal of Materials and Manufacturing 2015-04, Vol.8 (3), p.869-879, Article 2015-01-0589
Main Authors: Moskalik, Andrew, Dekraker, Paul, Kargul, John, Barba, Daniel
Format: Article
Language:English
Subjects:
Data transmission
Dynamometers
Engine transmissions
Engines
Fuel efficiency
Speed
Torque
Transmission efficiency
Vehicle components
Vehicles
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Summary:The benchmarking study described in this paper uses data from chassis dynamometer testing to determine the efficiency and operation of vehicle driveline components. A robust test procedure was created that can be followed with no a priori knowledge of component performance, nor additional instrumentation installed in the vehicle. To develop the procedure, a 2013 Chevrolet Malibu was tested on a chassis dynamometer. Dynamometer data, emissions data, and data from the vehicle controller area network (CAN) bus were used to construct efficiency maps for the engine and transmission. These maps were compared to maps of the same components produced from standalone component benchmarking, resulting in a good match between results from in-vehicle and standalone testing. The benchmarking methodology was extended to a 2013 Mercedes E350 diesel vehicle. Dynamometer, emissions, and CAN data were used to construct efficiency maps and operation strategies for the engine and transmission. These maps were used in EPA's Advanced Light-duty Powertrain and Hybrid Analysis Tool (ALPHA) vehicle model, which showed a good agreement between the modeled fuel economy and dynamometer test results.
ISSN:1946-3979
1946-3987
1946-3987
DOI:10.4271/2015-01-0589