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Process Development of Dissimilar Clinch Joints in Cross-Tension Specimens of AA5052 and TP-CFRP Sheets

This paper studied the process development of dissimilar clinch joints in cross-tension specimens of aluminum alloy 5052-H32 (AA5052-H32)/thermoplastic carbon fiber reinforced plastic (TP-CFRP) sheets. The AA5052-H32 and TP-CFRP sheets with a thickness of 1.6 mm were used. The important processing p...

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Bibliographic Details
Published in:SAE International journal of advances and current practices in mobility 2020-04, Vol.2 (4), p.1764-1773, Article 2020-01-0225
Main Authors: Lin, Pai-Chen, Fang, Gavin, Lin, Chia-Wei, Ching, Yern Chee
Format: Article
Language:English
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Summary:This paper studied the process development of dissimilar clinch joints in cross-tension specimens of aluminum alloy 5052-H32 (AA5052-H32)/thermoplastic carbon fiber reinforced plastic (TP-CFRP) sheets. The AA5052-H32 and TP-CFRP sheets with a thickness of 1.6 mm were used. The important processing parameters for AA5052/TP-CFRP clinch joints, such as the punching load, heating mode, heating temperature, and die depth, were considered. The failure loads, failure modes, and metallographic micrographs of AA5052/TP-CFRP clinch joints were analyzed to determine an available processing parameter set for fatigue tests. Finally, the fatigue performance and failure mode of AA5052/TP-CFRP clinch joints were obtained.
ISSN:2641-9645
2641-9645
DOI:10.4271/2020-01-0225