An Indicator Based on Spatial Coordinate Information for Assessing the Capability for Dynamic Machining Performance of Five-Axis Flank Milling

• Published in: Sensors (Basel, Switzerland) Switzerland), 2024-11, Vol.24 (22), p.7229
• Main Authors: Yao, Chenglin, He, Gaiyun, Sang, Yicun, Yue, Chen, Yan, Yichen, Wang, Sitong
• Format: Article
• Language: English
• Subjects: Accuracy; Analysis; Design specifications; dynamic machining performance; error mutual moment; five-axis machine tool; flank milling; Kinematics; Machine-tools; Machining; Machinists' tools; Manufacturing; Methods; Optimization algorithms; Sensors; spatial coordinate information
• ISSN: 1424-8220; 1424-8220
• DOI: 10.3390/s24227229

As a spatial coordinate sensor, the touch-trigger on-machine probe is a key equipment in manufacturing that ensures machining quality, and it has played an important role in five-axis flank milling. However, in flank milling, the utilization of the deviation as a conventional indicator for quality assessment of the machining performance is incomprehensive without considering the characteristics of the machining method. In this paper, the error mutual moment is introduced as an indicator to assess the capability for dynamic machining performance of the machine tool in flank milling based on the spatial coordinate information of the touch-trigger on-machine probe considering the characteristic of the error distribution of the flank milling. Experiments are carried out to validate the advantages of the error mutual moment to assess the capability for dynamic machining performance compared with the deviation. Results show that the error mutual moment shows more significant discrepancies than the deviation in assessing the capability for dynamic machining performance of flank milling. The error mutual moment has the potential to be applied as a quality assessment sensor.