Recent developments in tensile properties of friction welding of carbon fiber-reinforced composite: A review

• Published in: Nanotechnology reviews (Berlin) 2022-03, Vol.11 (1), p.1408-1436
• Main Authors: Asmael, Mohammed, Safaei, Babak, Kalaf, Omer, Zeeshan, Qasim, Aldakheel, Fadi, Nasir, Tauqir, Yang, Zhicheng
• Format: Article
• Language: English
• Subjects: Aluminum base alloys; Carbon; Carbon fiber reinforced plastics; Carbon fiber reinforcement; carbon fiber-reinforced composite; Composite materials; Dissimilar material joining; Dissimilar metals; Dwell time; Fiber reinforced polymers; Friction; Friction stir welding; Friction welding; interlayer; Interlayers; Metals; microstructures; parameters; Penetration depth; Polymer matrix composites; Polymers; Polyphenylene sulfides; Process parameters; Reviews; Spot welding; Tensile properties; Welded joints; Welding; Welding parameters
• ISSN: 2191-9097; 2191-9089; 2191-9097
• DOI: 10.1515/ntrev-2022-0083

In this review article, the joining of carbon fiber-reinforced polymer composite with metallic materials by using friction welding techniques was discussed and the effects of process parameters on the weld properties were evaluated. Major parameters involved in this process were plunge depth (PD), dwell time, joining time, and tool rotational speed. A successful friction joint of carbon fiber-reinforced poly composite laminate (CF-PPS)-metal was formed with an interlayer film of additional polyphenylene sulfide. In addition, a detailed overview of the friction techniques was discussed, such as friction stir spot welding (FSSW), friction stir welding (FSW), and refill friction stir spot welding (RFSSW). In this current work, we had focused on the parameters, process, and their development during friction welding of similar and dissimilar metals with CFRP joint. Regarding the FSSW review, the best tensile shear load was 7.1 kN obtained from AA5182 and CFRP at a rotational speed of 3,000 rpm and 5 s welding time. The thickness for AA5182 and CFRP are 1.2 and 3 mm, respectively. The most efficient parameters are rotational speed, PD, dwell time, and shoulder penetration depth. In addition, the heat generated during the process parameters, its influence on mechanical and microstructure properties along with the possible defects and internal cracks of the similar and dissimilar welded joints will be reviewed and discussed.