Study on pulse current auxiliary heating process of submerged arc welding

• Published in: Heliyon 2024-02, Vol.10 (4), p.e26290-e26290, Article e26290
• Main Authors: Li, Da-long, Sun, Xiang-yu, Shen, Ming-ming, Yu, En-lin, Niu, Jing-chun
• Format: Article
• Language: English
• Subjects: Mechanical property; Microstructure property; Pulse current; Thermal cycling; Welding
• ISSN: 2405-8440; 2405-8440
• DOI: 10.1016/j.heliyon.2024.e26290

During the welding process, temperature filed distribution of weldment is one of the key factors which influence welding quality. In order to improve the mechanical properties of welding joint, a technology for heating process of weldment using auxiliary pulse current was proposed in this article. Firstly, through metallographic experiment, strength experiment and hardness experiment, it was proved that the auxiliary pulse current not only can refine grain size but also improves the mechanical property of the welding joint. Then the paper used ANSYS and its ANSYS Parametric Design Language parametric design language to simulate the welding process with assistant pulse current, and the temperature field, the pulse current density distribution and the time of effective pulse current in the welded joint were obtained. Quantitative analyses were undertaken on the influence laws of auxiliary pulse current parameters on weld temperature field, auxiliary pulse current density distribution and the time of effective pulse current. A new parameter was defined as time-current density (the time integral of current density) to demonstrate the change rule of auxiliary pulse current density distribution with time. Finally, analyzing the reasons for raising the welding quality. There were two reasons for such phenomenon: one was auxiliary pulse current change the state of heat distribution in the weld seam area, the other was that the impulse oscillation of the auxiliary pulse influences the nucleation process of melting region.