Dawn of a new era in industrial photochemistry: the scale-up of micro- and mesostructured photoreactors

• Published in: Beilstein journal of organic chemistry 2020-10, Vol.16 (1), p.2484-2504
• Main Authors: Kayahan, Emine, Jacobs, Mathias, Braeken, Leen, Thomassen, Leen Cj, Kuhn, Simon, van Gerven, Tom, Leblebici, M Enis
• Format: Article
• Language: English
• Subjects: Chemistry; microreactor; microreactor scale-up; monolith reactors; packed bed reactor; photoreactor scale-up; Review
• ISSN: 1860-5397; 1860-5397
• DOI: 10.3762/BJOC.16.202

Photochemical activation routes are gaining the attention of the scientific community since they can offer an alternative to the traditional chemical industry that mainly utilizes thermochemical activation of molecules. Photoreactions are fast and selective, which would potentially reduce the downstream costs significantly if the process is optimized properly. With the transition towards green chemistry, the traditional batch photoreactor operation is becoming abundant in this field. Process intensification efforts led to micro- and mesostructured flow photoreactors. In this work, we are reviewing structured photoreactors by elaborating on the bottleneck of this field: the development of an efficient scale-up strategy. In line with this, micro- and mesostructured bench-scale photoreactors were evaluated based on a new benchmark called photochemical space time yield (mol·day ·kW ), which takes into account the energy efficiency of the photoreactors. It was manifested that along with the selection of the photoreactor dimensions and an appropriate light source, optimization of the process conditions, such as the residence time and the concentration of the photoactive molecule is also crucial for an efficient photoreactor operation. In this paper, we are aiming to give a comprehensive understanding for scale-up strategies by benchmarking selected photoreactors and by discussing transport phenomena in several other photoreactors.