In situ high-temperature gas sensors: continuous monitoring of the combustion quality of different wood combustion systems and optimization of combustion process

• Published in: Journal of sensors and sensor systems 2018-03, Vol.7 (1), p.161-167
• Main Authors: Kohler, Heinz, Ojha, Binayak, Illyaskutty, Navas, Hartmann, Ingo, Thiel, Christian, Eisinger, Konrad, Dambacher, Markus
• Format: Article
• Language: English
• Subjects: Analysis; Combustion; Control algorithms; Control theory; Design and construction; Detection; Field tests; Flue gas; Gas composition; Gas sensors; High temperature gases; Monitoring; Properties; Sensors; Signal processing; Stability analysis; Wood
• ISSN: 2194-878X; 2194-8771; 2194-878X
• DOI: 10.5194/jsss-7-161-2018

The sensing characteristics and long-term stability of different kinds of CO ∕ HC gas sensors (non-Nernstian mixed potential type) during in situ operation in flue gas from different types of low-power combustion systems (wood-log- and wood-chip-fuelled) were investigated. The sensors showed representative but individual sensing behaviour with respect to characteristically varying flue gas composition over the combustion process. The long-term sensor signal stability evaluated by repeated exposure to CO ∕ H2 ∕ N2 ∕ synthetic air mixtures showed no sensitivity loss after operation in the flue gas. Particularly for one of the sensors (Heraeus GmbH), this high signal stability was observed in a field test experiment even during continuous operation in the flue gas of the wood-chip firing system over 4 months. Furthermore, it was experimentally shown that the signals of these CO ∕ HC sensing elements yield important additional information about the wood combustion process. This was demonstrated by the adaptation of an advanced combustion airstream control algorithm on a wood-log-fed fireplace and by the development of a combustion quality monitoring system for wood-chip-fed central heaters.