Environmental Assessment of Calcium Sulfoaluminate Cement: A Monte Carlo Simulation in an Industrial Symbiosis Framework

• Published in: Buildings (Basel) 2024-11, Vol.14 (11), p.3673
• Main Authors: Tanguler-Bayramtan, Meltem, Aktas, Can B., Yaman, Ismail Ozgur
• Format: Article
• Language: English
• Subjects: Aluminum; Availability; Bauxite; Bayer process; by-product; Calcium; calcium sulfoaluminate; Carbon dioxide; Carbon dioxide emissions; Carbon footprint; Cement; Cement constituents; Cement industry; Coal-fired power plants; Construction industry; Cost control; CSA cement; Emissions; Emissions control; Energy conservation; Energy consumption; Energy requirements; Environmental assessment; Environmental impact; Environmental indicators; Environmental performance; Global climate; Impact analysis; Industrial plant emissions; industrial symbiosis (IS); Inventory; Kilns; Life cycle analysis; Life cycle assessment; Manufacturing; Monte Carlo; Monte Carlo simulation; Performance evaluation; Portland cement; Portland cements; Raw materials; Slag; Steel industry; Sulfoaluminate cement; Symbiosis; Value chain; waste
• ISSN: 2075-5309; 2075-5309
• DOI: 10.3390/buildings14113673

Calcium sulfoaluminate (CSA) cement is recognized as an environmentally friendly alternative to Portland cement (PC) due to its lower carbon footprint and energy requirements. However, traditional CSA cement production faces significant obstacles, including the high cost and regionally constrained availability of bauxite, a key raw material. Utilizing alternative materials in the production process offers a viable approach to address these limitations. This study evaluated the environmental performance of three laboratory-synthesized CSA cements using alternative raw materials sourced through an industrial symbiosis framework. A comparative assessment with PC was conducted, focusing on energy consumption and CO2 emissions as key environmental performance indicators. The environmental impact of the CSA cements was analyzed using Monte Carlo simulations, a robust statistical approach based on data for the constituent raw materials. This method provides a practical alternative to a full life cycle assessment (LCA) when comprehensive data are not available. The results demonstrate that the CSA cements have significantly lower environmental impacts compared to PC, achieving energy savings of 13–16% and CO2 emission reductions of 35–48%. These results emphasize the potential of industrial symbiosis to enable more sustainable CSA cement production while addressing raw material constraints. In addition, this approach highlights the wider applicability of industrial symbiosis frameworks in the construction industry, contributing to a zero-waste future and supporting global climate goals.