Digitalization of an Industrial Process for Bearing Production

• Published in: Sensors (Basel, Switzerland) Switzerland), 2024-12, Vol.24 (23), p.7783
• Main Authors: Rodriguez-Fortun, Jose-Manuel, Alvarez, Jorge, Monzon, Luis, Salillas, Ricardo, Noriega, Sergio, Escuin, David, Abadia, David, Barrutia, Aitor, Gaspar, Victor, Romeo, Jose Antonio, Cebrian, Fernando, Del-Hoyo-Alonso, Rafael
• Format: Article
• Language: English
• Subjects: Accelerometers; Accuracy; Acoustics; Algorithms; Analysis; Artificial intelligence; Bearings; burns; Digital technology; digitalization; grinding; Grinding tools; Industry 4.0; machine learning; Manufacturing; Process controls; Product quality; Quality control; Real time; Sensors; waviness
• ISSN: 1424-8220; 1424-8220
• DOI: 10.3390/s24237783

The developments in sensing, actuation, and algorithms, both in terms of Artificial Intelligence (AI) and data treatment, have open up a wide range of possibilities for improving the quality of the production systems in diverse industrial fields. The present paper describes the automatizing process performed in a production line for high-quality bearings. The actuation considered new sensing elements at the machine level and the treatment of the information, fusing the different sources in order to detect quality defects in the grinding process (waviness, burns) and monitoring the state of the tool. At a supervision level, an AI model has been developed for monitoring the complete line and compensating deviations in the dimension of the final assembly. The project also contemplated the hardware architecture for improving the data acquisition and communication among the machines and databases, the data treatment units, and the human interfaces. The resulting system gives feedback to the operator when deviations or potential errors are detected so that the quality issues are recognized and can be amended in advance, thereby reducing the quality cost.