Enhancing Efficiency of Industrial Centrifugal Fans Using Blade Adjustment Mechanism

• Published in: Energies (Basel) 2022-02, Vol.15 (3), p.893
• Main Authors: Moczko, Przemyslaw, Odyjas, Piotr, Pietrusiak, Damian, Więckowski, Jędrzej, Scholz, Peter, Dix, Martin, Osiecki, Tomasz, Timmel, Tristan, Kroll, Lothar
• Format: Article
• Language: English
• Subjects: adjustable fan blade; Aluminum; Analytical methods; Blades; Composite materials; Control systems; Design; Efficiency; Energy consumption; Flow control; Flow rates; Flow simulation; Flow velocity; High strength steels; Impellers; Incompatibility; lightweight; Methods; Operating costs; Simulation
• ISSN: 1996-1073; 1996-1073
• DOI: 10.3390/en15030893

The paper presents research on increasing the efficiency of industrial centrifugal fans, which are the third highest energy-consuming group of devices. This problem is related to the frequent incompatibility of the fan characteristics with the flow conditions of the installation in which they are operated, which lowers efficiency and increases energy consumption. By ensuring high efficiency of these devices, it is possible to significantly reduce the operating costs of such industrial equipment. For this purpose, a unique concept of regulating the flow parameters of centrifugal fans was developed. The scientific basis of this idea is that a relatively small change in the impeller diameter of the fan significantly affects the flow rate and the pressure rise of the fan. Therefore, the idea uses variable length of the impeller blades by dividing them into a fixed and a movable part. It enables adjustment of the length of the blades, which allows extension of the range of effective and efficient operating parameters. On this basis, several technical solutions of the regulation system were developed, which were then tested using simulation and analytical methods. Two material options for the moving part of the blade have also been developed, one made of metallic materials (high-strength steel and aluminum) and the other made of composite materials. The research showed a significant influence of the mass of the movable part of the blade on the load of the control system. Therefore, ultra-light material variants were used for the impeller blades. The flow simulation tests of the new method of adjusting the fan flow parameters confirmed the effectiveness of this solution. As a result, a wider range of highly efficient centrifugal fans equipped with such a control system was obtained.