Development and Performance Evaluation of Eco-Friendly POSS-Containing MQL Oil Coolant for Drilling Processes

Drilling work on Inconel, a well-known super-heat-resistant alloy, requires a significant quantity of cutting oil to prevent heat-induced abrasion and damage to the cutting tool, caused by the strength and toughness of the alloy. This high requirement of cutting oil, however, negatively affects the...

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Published in:Applied sciences 2020-04, Vol.10 (8), p.2751
Main Authors: Park, Ki Beom, Shin, Dong-Soo, Cho, Young Tae
Format: Article
Language:English
Subjects:
Abrasion
Carbon
Cooling effects
Cutting resistance
Damage prevention
Drilling
eco-friendly cutting oil
Experiments
Heat
Heat resistance
Heat resistant alloys
Inconel
Lubricants & lubrication
Mist
Molecular weight
MQL
Oil
Performance evaluation
Polyhedral oligomeric silsesquioxane
polyhedral oligomeric silsesquioxane (POSS)
Potassium
Superalloys
Titanium alloys
Wet processing
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Shin, Dong-Soo
Cho, Young Tae
description Drilling work on Inconel, a well-known super-heat-resistant alloy, requires a significant quantity of cutting oil to prevent heat-induced abrasion and damage to the cutting tool, caused by the strength and toughness of the alloy. This high requirement of cutting oil, however, negatively affects the processing environment; therefore, minimum-quantity lubrication (MQL), an eco-friendly cutting-oil-supply method, is attracting attention. The conventional MQL method, however, has the disadvantage that an oil-mist is produced along with high-pressure air; hence, the mist is scattered in the air, making the application of the oil to the cutting point inefficient and rendering the cooling effect to be less than that in wet processing. In this study, therefore, an eco-friendly compound, polyhedral oligomeric silsesquioxane (POSS)—a nanostructured organic–inorganic hybrid material that exhibits better adhesion to materials than conventional MQL-specific oil and is resistant to the heat generated during drilling—was developed by adding POSS to the conventional MQL-specific oil, and the effects were verified.
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This high requirement of cutting oil, however, negatively affects the processing environment; therefore, minimum-quantity lubrication (MQL), an eco-friendly cutting-oil-supply method, is attracting attention. The conventional MQL method, however, has the disadvantage that an oil-mist is produced along with high-pressure air; hence, the mist is scattered in the air, making the application of the oil to the cutting point inefficient and rendering the cooling effect to be less than that in wet processing. In this study, therefore, an eco-friendly compound, polyhedral oligomeric silsesquioxane (POSS)—a nanostructured organic–inorganic hybrid material that exhibits better adhesion to materials than conventional MQL-specific oil and is resistant to the heat generated during drilling—was developed by adding POSS to the conventional MQL-specific oil, and the effects were verified.</description><identifier>ISSN: 2076-3417</identifier><identifier>EISSN: 2076-3417</identifier><identifier>DOI: 10.3390/app10082751</identifier><language>eng</language><publisher>Basel: MDPI AG</publisher><subject>Abrasion ; Carbon ; Cooling effects ; Cutting resistance ; Damage prevention ; Drilling ; eco-friendly cutting oil ; Experiments ; Heat ; Heat resistance ; Heat resistant alloys ; Inconel ; Lubricants &amp; lubrication ; Mist ; Molecular weight ; MQL ; Oil ; Performance evaluation ; Polyhedral oligomeric silsesquioxane ; polyhedral oligomeric silsesquioxane (POSS) ; Potassium ; Superalloys ; Titanium alloys ; Wet processing</subject><ispartof>Applied sciences, 2020-04, Vol.10 (8), p.2751</ispartof><rights>2020. 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subjects Abrasion
Carbon
Cooling effects
Cutting resistance
Damage prevention
Drilling
eco-friendly cutting oil
Experiments
Heat
Heat resistance
Heat resistant alloys
Inconel
Lubricants & lubrication
Mist
Molecular weight
MQL
Oil
Performance evaluation
Polyhedral oligomeric silsesquioxane
polyhedral oligomeric silsesquioxane (POSS)
Potassium
Superalloys
Titanium alloys
Wet processing
title Development and Performance Evaluation of Eco-Friendly POSS-Containing MQL Oil Coolant for Drilling Processes
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