Superheated steam production from a large-scale latent heat storage system within a cogeneration plant

• Published in: Communications engineering 2023-09, Vol.2 (1), p.68-10, Article 68
• Main Authors: Johnson, Maike, Fiss, Michael
• Format: Article
• Language: English
• Subjects: 639/166/4073/4100; 639/4077/4079; Boilers; Cogeneration; Condensates; Cooling; Customers; Energy storage; Engineering; Feasibility studies; Heat recovery systems; Heat storage; Heat transfer; Latent heat; Manufacturing; Mass flow rate; Operating temperature; Phase change materials; Power plants; Solids; Steam electric power generation; Storage units; Temperature; Thermal energy; Thermal power plants; Thermoelectricity; Water flooding
• ISSN: 2731-3395; 2731-3395
• DOI: 10.1038/s44172-023-00120-0

During phase change, phase change materials absorb or release latent heat at a nearly constant temperature. Latent heat thus can be stored and integrated with evaporation/condensation systems such as steam generators within a relatively narrow range of operating temperature. Storage units and systems have been proven at pilot scale but none to-date have been integrated in industrial processes. This remains a challenge, due to the size of the systems and to hurdles in design, permission and build. Here we integrate a megawatt-scale latent heat storage into a cogeneration power plant in Wellesweiler-Neunkirchen, Saarland, Germany. The storage produced superheated steam for at least 15 min at more than 300 °C at a mass flow rate of 8 tonnes per hour. This provided thermal power at 5.46 MW and results in 1.9 MWh thermal capacity. Our study demonstrates the feasibility of using latent heat storage in the industrial production of superheated steam. Johnson and Fiss successfully integrate a megawatt-scale latent heat storage system into a cogeneration thermal power plant to produce superheated steam. The data obtained demonstrates the feasibility of utilising latent heat for superheated steam in industry.