Study on the Compatibility of Eco-Friendly Insulating Gas C5F10O/N2 and C5F10O/Air with Copper Materials in Gas-Insulated Switchgears

• Published in: Applied sciences 2021-01, Vol.11 (1), p.197
• Main Authors: Li, Yalong, Zhang, Xiaoxing, Xia, Yalong, Li, Yi, Wei, Zhuo, Wang, Yi, Xiao, Song
• Format: Article
• Language: English
• Subjects: C5F10O gas mixture; Carbonyl compounds; Carbonyl groups; Carbonyls; Compatibility; Copper; Corrosion; Corrosion prevention; Cu13 nanocluster; Decomposition; Electric contacts; Electric industries; Electrical equipment; Experiments; Gas mixtures; Gases; Greenhouse effect; Heat; High temperature; Insulation; Low temperature; Morphology; SF6 alternative gas; Stainless steel; Sulfur; Sulfur hexafluoride
• ISSN: 2076-3417; 2076-3417
• DOI: 10.3390/app11010197

Sulfur hexafluoride (SF6) is widely used in the power industry because of its excellent insulation and arc extinguishing performance. However, the high greenhouse effect of this material is being restricted by many countries around the world, thereby discouraging its usage. As a potential alternative to SF6, the compatibility of C5F10O with conductive copper materials used in electrical equipment is of great significance in ensuring the safe and stable operation of environmentally friendly gas-insulated equipment. In this paper, the interaction among C5F10O/N2, C5F10O/air gas mixture, and copper was studied via experiments and simulations. When the C5F10O/N2 (or air) gas mixture comes in contact with copper at the gas–solid interface, a small portion of C5F10O is decomposed to form C3F6 (or C3F6 and C3F6O) at high temperatures. Meanwhile, at low temperatures (120 °C), the C5F10O/air gas mixture becomes more compatible with copper than with the C5F10O/N2 gas mixture. When the experiment temperatures range between 170 °C and 220 °C, the compatibility of the C5F10O/air gas mixture with copper is significantly inferior to its compatibility with copper. Under high temperatures, the C5F10O/air gas mixture shows severe corrosion on the copper surface due to the presence of O2, forms a thick cubic grain, and emits irritating gases. The simulations show that the carbonyl group in C5F10O is chemically active and can be easily adsorbed on the copper surface. An anti-corrosion treatment must be performed on copper materials in manufacturing equipment. The findings provide an important reference for the application of C5F10O gas mixture.