Flow Pattern Study and Pressure Drop Prediction of Two-Phase Boiling Process in Different Surface Wettability Microchannel

• Published in: Micromachines (Basel) 2023-04, Vol.14 (5), p.958
• Main Authors: Zhang, Yuqi, Wu, Haoxian, Zhang, Ling, Yang, Yunbo, Niu, Xiangdong, Zeng, Zerong, Shu, Bifen
• Format: Article
• Language: English
• Subjects: Boiling; Cameras; Contact angle; Data analysis; Flow distribution; flow order degree; Flow separation; Friction reduction; Heat exchangers; Heat flux; Heat transfer; hydrophilic microchannel; Hydrophilicity; Mathematical models; Microchannels; Microfluidics; Parameters; Pressure drop; Skin friction; Temperature; Two phase flow; Velocity; Wettability; Wetting
• ISSN: 2072-666X; 2072-666X
• DOI: 10.3390/mi14050958

An experimental study of two-phase flow pressure drop using R-134a is conducted on three types of different surface wettability microchannels with superhydrophilic (contact angle of 0°), hydrophilic (contact angle of 43°) and common (contact angle of 70°, unmodified) surfaces, all with a hydraulic diameter of 0.805 mm. Experiments were conducted using a mass flux of 713-1629 kg/m s and a heat flux of 7.0-35.1 kW/m . Firstly, the bubble behavior during the two-phase boiling process in the superhydrophilic and common surface microchannel is studied. Through a large number of flow pattern diagrams under different working conditions, it is found that the bubble behavior shows different degrees of order in microchannels with different surface wettability. The experimental results show that the hydrophilic surface modification of microchannel is an effective method to enhance heat transfer and reduce friction pressure drop. Through the data analysis of friction pressure drop and C parameter, it is found that the three most important parameters affecting the two-phase friction pressure drop are mass flux, vapor quality, and surface wettability. Based on flow patterns and pressure drop characteristics obtained from the experiments, a new parameter, named flow order degree, is proposed to account for the overall effects of mass flux, vapor quality, and surface wettability on two-phase frictional pressure drop in microchannels, and a newly developed correlation based on the separated flow model is presented. In the superhydrophilic microchannel, the mean absolute error of the new correlation is 19.8%, which is considerably less than the error of the previous models.