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Experimental Study on ELID Grinding of Silicon Nitride Ceramics for G5 Class Bearing Balls

This study has focused on analyzing the impact of material characteristics and grinding conditions on the surface roughness in ELID grinding of ceramic materials intended for bearing balls. The main research objective was to examine the feasibility of achieving the required surface roughness for G5...

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Bibliographic Details
Published in:Applied sciences 2023-10, Vol.13 (19), p.10584
Main Authors: Lee, Seung-Min, Kim, Ha-Neul, Ko, Jae-Woong, Kwak, Tae-Soo
Format: Article
Language:English
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Summary:This study has focused on analyzing the impact of material characteristics and grinding conditions on the surface roughness in ELID grinding of ceramic materials intended for bearing balls. The main research objective was to examine the feasibility of achieving the required surface roughness for G5 class bearing balls through a high-efficiency and high-precision ELID grinding process. Three types of silicon nitride specimens and two types of grinding wheels with cBN and diamond abrasives were prepared for the experiments. An HP (high-pressure) specimen was fabricated through high-temperature and high-pressure sintering at 1700 °C for 2 h, containing a composition of Y2O3 and MgO in Si3N4, while GPS 1hr and GPS 6hr specimens were prepared using gas-pressure sintering for 1 h and 6 h, respectively. From the experimental results, it has been confirmed through surface morphology and surface roughness analysis that material characteristics and grinding parameters affect the surface roughness of silicon nitride ceramics during the grinding process. The surface ground with a #2000 diamond wheel is at a level that can satisfy the required surface roughness, 0.014 um or less in G5 class bearing balls. Based on the analysis of surface morphology and roughness in grinding processes, the #325 cBN wheel exhibited excellent performance in rough grinding, while the #2000 diamond wheel demonstrated highly effective surface finishing performance, indicating that the combination of these two abrasives can be effectively utilized for high-efficiency and high-precision nanosurface machining of silicon nitride ceramics.
ISSN:2076-3417
2076-3417
DOI:10.3390/app131910584