Online and Offline Diagnosis of Motor Power Cables Based on 1D CNN and Periodic Burst Signal Injection

• Published in: Sensors (Basel, Switzerland) Switzerland), 2021-09, Vol.21 (17), p.5936
• Main Authors: Kim, Heonkook, Jeong, Hyeyun, Lee, Hojin, Kim, Sang Woo
• Format: Article
• Language: English
• Subjects: 1D CNN; Automation; cable fault; Cables; Factories; Fault diagnosis; industrial robots; Manufacturing; Medical diagnosis; online detection; Power cables; Productivity; Signal injection; soft faults; Wiring harnesses
• ISSN: 1424-8220; 1424-8220
• DOI: 10.3390/s21175936

We introduce a new approach for online and offline soft fault diagnosis in motor power cables, utilizing periodic burst injection and nonintrusive capacitive coupling. We focus on diagnosing soft faults because local cable modifications or soft faults that occur without any indication while the cable is still operational can eventually develop into hard faults; furthermore, advance diagnosis of soft faults is more beneficial than the later diagnosis of hard faults, with respect to preventing catastrophic production stoppages. Both online and offline diagnoses with on-site diagnostic ability are needed because the equipment in the automated lines operates for 24 h per day, except during scheduled maintenance. A 1D CNN model was utilized to learn high-level features. The advantages of the proposed method are that (1) it is suitable for wiring harness cables in automated factories, where the installed cables are extremely short; (2) it can be simply and identically applied for both online and offline diagnoses and to a variety of cable types; and (3) the diagnosis model can be directly established from the raw signal, without manual feature extraction and prior domain knowledge. Experiments conducted with various fault scenarios demonstrate that this method can be applied to practical cable faults.