Possibility of Making Plastic Roof Tiles from Waste Plastic, Sand, and Fly Ash

• Published in: Construction materials 2024-09, Vol.4 (3), p.597-610
• Main Authors: Karedla, Anil Babu, Schuster, Jens, Shaik, Yousuf Pasha
• Format: Article
• Language: English
• Subjects: diversity; environmentally friendly; fly ash; plastic waste recycling; polypropylene; quartz sand
• ISSN: 2673-7108; 2673-7108
• DOI: 10.3390/constrmater4030032

The rapid increase in plastic usage today poses a significant threat to our environment and the planet. It contributes to global warming and negatively impacts biodiversity. Most plastic ends up in landfills, where it can take up to 1000 years to decompose. Shockingly, only 9% of the plastic produced annually is recycled, while an astounding 2 million plastic bags are used every minute worldwide. This paper highlights the primary goal of plastic recycling, with a particular focus on using plastic to manufacture roof tiles. The motivation behind this approach is that everyone deserves a decent roof over their heads. To achieve this, a well-balanced mixture of waste polypropylene (PP), quartz sand, and fly ash minerals was utilized in producing plastic roof tiles. The research employed a hot press process to prepare samples of all composite materials, and no cracks or fractures were observed on the surface of these samples. The results of this innovative process exceed the standards set for most building materials in terms of both mechanical and thermal properties, demonstrating a compressive strength of 99.8 MPa, a flexural strength of 35.6 MPa, and an impact energy absorption of 7.93 KJ/m2. Importantly, all samples exhibited zero percent water absorption, making these roof tiles ideal for insulation purposes. Additionally, the resulting roof tiles are lightweight and cost-effective compared to conventional options.