Biobased solvent-free fluids based on spherical cellulose nanocrystals for epoxy nanocomposite adhesive reinforcement

• Published in: Composites science and technology 2025-03, Vol.261, Article 111007
• Main Authors: Li, Nan, Liu, Tao, Shi, Chengyu, Shi, Xiangrong, Qian, Hanqi, Cao, Qingyuan, Chen, Juxiang, Huang, Yudong, Yu, Xiangtao, Jiang, Bo
• Format: Article
• Language: English
• Subjects: Covalent grafting; Dispersibility; Nanofluids; Spherical cellulose nanocrystals
• ISSN: 0266-3538
• DOI: 10.1016/j.compscitech.2024.111007

The incorporation of nanoparticles into epoxy resin constitutes a highly effective strategy for the development of high-performance adhesives. Biobased spherical cellulose nanocrystals (SCNCs), which exhibit renewability and high specific surface area, are constantly plagued by aggregation structures during the blending modification process for enhancing and toughening epoxy nanocomposite adhesives. Here, a universal strategy to manufacture solvent-free spherical cellulose nanocrystalline fluids (SCNCs–F) was reported by covalent grafting of flexible organic chains. As expected, SCNCs–F, showing good fluidity and dispersion stability at room temperature due to the barrier function of organic chains, was expected to address the aggregation issue of SCNCs in epoxy adhesives. In addition, we successfully prepared various SCNCs–F by changing the kind of flexible organic chains, demonstrating the feasibility of this universal strategy. As a proof of concept, the modification effect of incorporating SCNCs–F as a single component filler into epoxy adhesives was studied. The uniform dispersion of SCNCs–F and its robust interfacial interaction with the matrix qualified the epoxy adhesives with excellent adhesive strength (lap shear strength of 20.64 MPa) and decent toughness (work of debonding of 19027 N/m). This work is expected to facilitate the development of novel solvent-free nanofluids and establish a pathway for the application of biomass cellulose materials in epoxy nanocomposite adhesives. [Display omitted] •A universal solvent-free fluid conversion strategy for SCNCs was developed.•The polymer corona-canopy endowed SCNCs–F with splendid fluidity and processability.•The physical state of the SCNCs–F could be tailored by adjusting the canopy structure.•Excellent strength and toughness were achieved by improving interface interactions.