Elastic tensor stiffness coefficients for SLS Nylon 12 under different degrees of densification as measured by ultrasonic technique

• Published in: Rapid prototyping journal 2008-09, Vol.14 (5), p.260-270
• Main Authors: Amado-Becker, Antonio, Ramos-Grez, Jorge, José Yañez, María, Vargas, Yolanda, Gaete, Luis
• Format: Article
• Language: English
• Subjects: Elasticity; Energy; Geometry; Lasers; Manufacturing; Measurement techniques; Mechanical properties; Modulus of elasticity; Nylon; Poisson distribution; Polyamides; Rapid prototyping; Scanning electron microscopy; Sintering; Studies; Symmetry; Tensors; Ultrasonic technology; Ultrasonics
• ISSN: 1355-2546; 1758-7670
• DOI: 10.1108/13552540810907929

Purpose - The purpose of this paper is to present results of an investigation, where the elastic tensor based on the engineering constants of sinterized Nylon 12 is characterized and is modeled considering a transversely isotropic behavior as a function of apparent density (relative mass density).Design methodology approach - The ultrasound propagation velocity measurement through the material in specific directions by means of the pulse transmission method was used, relating the elastic tensor elements to the phase velocity magnitude through Christoffel's equation. In addition conventional uniaxial tensile tests were carried out to validate the used technique. Laser sintering of Nylon 12 powder (Duraform PA) has been performed at different laser energy densities, fabricating cube-shaped coupons as well as dogbone flat coupons, using an SLS 125 former DTM machine.Findings - Correlations for each one of the Young moduli, Shear constants and Poisson's ratios, presenting an exponential behavior as a function of the sintering degree, were generated. In addition, as the apparent density reaches a maximum value of 977 kg m3 at an energy density of 0.032 J mm2, the material behaves in an almost isotropic form, presenting average values for the Young modulus, Shear modulus and Poisson's ratio corresponding to 2,310 MPa, 803 MPa and 0.408, respectively.Research limitations implications - The research is limited only to one type of material within the elastic range. Validation of the Young modulus measured along one direction only is performed using a tensile test machine, due to the difficulties in evaluating Poisson's ratios and Shear moduli using conventional tests.Practical implications - The results presented can be applied to virtual design and evaluating processes such as finite element analysis.Originality value - The paper incorporates detailed information regarding the complete elastic characteristics of Nylon 12, including additional measurements of the Shear moduli and Poisson's ratios not studied previously.