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Effect of chrome plating and varying hardness on the fretting fatigue life of AISI D2 components

Effect of commercial grade chrome plating on the fretting fatigue life of AISI D2 is investigated using recently developed inverted pin-in-dovetail configuration fixture. Chrome plated and non-plated specimens having hardness of 40, 43, 52, 57 and 62 HRC were tested. All samples were tested at 7.5 k...

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Bibliographic Details
Published in:Wear 2019-01, Vol.418-419, p.215-225
Main Authors: Mukhtar, Furqan, Qayyum, Faisal, Anjum, Zeeshan, Shah, Masood
Format: Article
Language:English
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Summary:Effect of commercial grade chrome plating on the fretting fatigue life of AISI D2 is investigated using recently developed inverted pin-in-dovetail configuration fixture. Chrome plated and non-plated specimens having hardness of 40, 43, 52, 57 and 62 HRC were tested. All samples were tested at 7.5 kN tension-tension axial load (R = 0.1) at a constant frequency of 20 Hz and were observed under optical microscope after specific number of cycles to record crack initiation and crack propagation. It was observed that chrome plating is ineffective when component hardness is low but improves the fretting fatigue life by 60% when component hardness is 62 HRC. SEM images give an insight of how chrome plating plays an effective role in improving fretting fatigue life. [Display omitted] •Fretting fatigue tests on chrome plated and non-plated specimens of AISI D2 were conducted.•Pin-in-dovetail fretting fatigue test configuration was employed.•Effect of hardness and chrome plating on fretting fatigue life of AISI D2 was investigated.•When hardness of sample was low, chrome plating was observed to be ineffective.•Chrome plating improved fretting fatigue life of 62 HRC AISI D2 by 60%.
ISSN:0043-1648
1873-2577
DOI:10.1016/j.wear.2018.12.001