preciseSLAM: Robust, Real-Time, LiDAR-Inertial-Ultrasonic Tightly-Coupled SLAM With Ultraprecise Positioning for Plant Factories

• Published in: IEEE transactions on industrial informatics 2024-06, Vol.20 (6), p.8818-8827
• Main Authors: Gong, Liang, Gao, Bishu, Sun, Yefeng, Zhang, Wei, Lin, Gengjie, Zhang, Zekai, Li, Yanming, Liu, Chengliang
• Format: Article
• Language: English
• Subjects: Acoustics; Algorithms; Factories; GPS-hindered; Indoor environments; Industrial plants; Inertial platforms; Laser radar; Lidar; Odometry; Optimization; preciseSLAM; Production facilities; Real time; Real-time systems; Robots; Robustness (mathematics); Sensors; Simultaneous localization and mapping; simultaneous localization and mapping (SLAM); tightly coupled; ultrasonic positioning
• ISSN: 1551-3203; 1941-0050
• DOI: 10.1109/TII.2024.3361092

In a GPS-hindered indoor environment, precise positioning is a challenge for mobile robots that perform accurate operations. For instance, during ridge-raising operations in plant factories, robots require positioning accuracy upto 5 cm, which is a pending issue in industry. To address this problem, we propose a ultraprecise simultaneous localization and mapping (SLAM) positioning method, namely, preciseSLAM, which tightly couples LiDAR, inertial measurement unit (IMU), and ultrasonic sensors to achieve ultraprecision, robustness, and real-time positioning performance. First, the preciseSLAM framework is established by fusing multimodal data from LiDAR, IMU, and ultrasonic sensors. Second, to effectively reduce naive SLAM positioning drift after long-term operation, a confidence zone optimization method is proposed for ultrasonic global positioning information. Finally, a factor graph optimization algorithm is developed to tightly couple four preciseSLAM factors, i.e., LiDAR odometry, IMU odometry, loop closure, and the specific ultrasonic global positioning factor. The proposed method effectively addresses the challenges in plant factory environments and can provide reliable and accurate positioning for intelligent robots. Experimental results demonstrate that preciseSLAM achieves a remarkable positioning accuracy of 5.4 cm in the indoor environment inside a plant factory. Compared with that of existing methods, preciseSLAM exhibits ultraprecision, superior robustness, and real-time performance. preciseSLAM provides a general-purpose positioning and navigation solution for robots in large-scale plant factories, which is among the very few methods that can deal with precise indoor positioning.