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Modeling and Analysis of Multi-Line Orders in Multi-Tote Storage and Retrieval Autonomous Mobile Robot Systems

As warehouses are emphasizing space utilization and the ability to handle multi-line orders, multi-tote storage and retrieval (MTSR) autonomous mobile robot systems, where robots directly retrieve totes from high shelves, are becoming increasingly popular. This paper presents a novel shared-token, m...

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Bibliographic Details
Main Authors: Shan, Xiaotao, Jin, Yichao, Li, Peizheng, Kondo, Koichi
Format: Conference Proceeding
Language:English
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Summary:As warehouses are emphasizing space utilization and the ability to handle multi-line orders, multi-tote storage and retrieval (MTSR) autonomous mobile robot systems, where robots directly retrieve totes from high shelves, are becoming increasingly popular. This paper presents a novel shared-token, multi-class, semi-open queueing network model to account for multi-line orders with general distribution forms in MTSR systems. The numerical results obtained from solving the SOQN model are validated against discrete-event simulation, with most key performance metrics demonstrating high accuracy. In our experimental setting, results indicate a 12.5% reduction in the minimum number of robots needed to satisfy a specific order arrival rate using the closest retrieval sequence policy compared with the random policy. Increasing the number of tote buffer positions on a robot can greatly reduce the number of robots required in the warehouse.
ISSN:2161-8089
DOI:10.1109/CASE59546.2024.10711354