Semisupervised JITL Framework for Nonlinear Industrial Soft Sensing Based on Locally Semisupervised Weighted PCR

• Published in: IEEE transactions on industrial informatics 2017-04, Vol.13 (2), p.532-541
• Main Authors: Yuan, Xiaofeng, Ge, Zhiqiang, Huang, Biao, Song, Zhihuan, Wang, Yalin
• Format: Article
• Language: English
• Subjects: Adaptation models; Data models; Informatics; Just-in-time learning (JITL); Mathematical models; Predictive models; Probabilistic logic; probabilistic principal component regression (PPCR); Process control; Process variables; quality prediction soft sensor; semisupervised learning (SSL); Temperature measurement
• ISSN: 1551-3203; 1941-0050
• DOI: 10.1109/TII.2016.2610839

Just-in-time learning (JITL) is a commonly used technique for industrial soft sensing of nonlinear processes. However, traditional JITL approaches mainly focus on equal sample sizes between process (input) variables and quality (output) variables, which may not be practical in industrial processes since quality variables are usually much harder to obtain than other process variables. In order to handle unequal length dataset with only a few labeled data, a novel semisupervised JITL framework is proposed for soft sensor modeling for nonlinear processes, which is based on semisupervised weighted probabilistic principal component regression (SWPPCR). In the new semisupervised JITL framework, traditional Mahalanobis distance and a new proposed scaled Mahalanobis distance are used for similarity measurement and weight assignment. By selecting the most relevant labeled and unlabeled samples and assigning them with the corresponding weights, a local SWPPCR can be built to estimate the output variables of the query sample. Case studies are carried out to evaluate the prediction performance of the proposed semisupervised JITL framework on a numerical example and an industrial process. The effectiveness and flexibility of the proposed method are demonstrated by the prediction results.