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Throughput of a constant work in process manufacturing line subject to failures

We consider a production line consisting of several machines in tandem operating under a constant work in process (CONWIP) control strategy. We assume that processing times are deterministic but machines are subject to exponential failures and repairs. We model this system as a closed queueing netwo...

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Bibliographic Details
Published in:International journal of production research 1991-03, Vol.29 (3), p.635-655
Main Authors: HOPP, WALLACE J., SPEARMAN, MARK L.
Format: Article
Language:English
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Summary:We consider a production line consisting of several machines in tandem operating under a constant work in process (CONWIP) control strategy. We assume that processing times are deterministic but machines are subject to exponential failures and repairs. We model this system as a closed queueing network and develop an approximate regenerative model (ARM) for estimating throughput and average cycle time as a function of WIP level. We compare ARM with mean value analysis (MVA) and develop readily computable tests of the suitability of the two approaches to a given production system. Through comparison with simulations, we show that ARM gives better predictions than MVA in a range of realistic situations.
ISSN:0020-7543
1366-588X
DOI:10.1080/00207549108930093