Investigation of tool engagement and cutting performance in machining a pocket

This study investigates the variation of tool engagement for different profile of cutting. In addition, behavior of cutting force and cutting temperature for different tool engagements for machining a pocket also been explored. Initially, simple tool engagement models were developed for peripheral a...

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Bibliographic Details
Published in:IOP conference series. Materials Science and Engineering 2018-01, Vol.290 (1), p.12066
Main Authors: Adesta, E Y T, Hamidon, R, Riza, M, Alrashidi, R F F A, Alazemi, A F F S
Format: Article
Language:English
Subjects:
Cutting force
Cutting parameters
Cutting speed
Cutting tool materials
Cutting tools
Investigations
Milling (machining)
Shape
Workpieces
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Summary:This study investigates the variation of tool engagement for different profile of cutting. In addition, behavior of cutting force and cutting temperature for different tool engagements for machining a pocket also been explored. Initially, simple tool engagement models were developed for peripheral and slot cutting for different types of corner. Based on these models, the tool engagements for contour and zig zag tool path strategies for a rectangular shape pocket with dimension 80 mm x 60 mm were analyzed. Experiments were conducted to investigate the effect of tool engagements on cutting force and cutting temperature for the machining of a pocket of AISI H13 material. The cutting parameters used were 150m/min cutting speed, 0.05mm/tooth feed, and 0.1mm depth of cut. Based on the results obtained, the changes of cutting force and cutting temperature performance there exist a relationship between cutting force, cutting temperature and tool engagement. A higher cutting force and cutting temperature is obtained when the cutting tool goes through up milling and when the cutting tool makes a full engagement with the workpiece.
ISSN:1757-8981
1757-899X
DOI:10.1088/1757-899X/290/1/012066