Technologies and control strategies for active railway suspension actuators

• Main Author: Hazlina Md-Yusof
• Format: Dissertation
• Language: English
• Subjects: Active suspension; Actuators; Mechanical engineering not elsewhere classified; Railway vehicle

Future railway trends require travelling at high speeds without deterioration in the ride quality, but further improvement of the ride quality by optimisation of the passive suspension components has reached its limits. This suggests that active suspensions should be used. Rigorous studies over the past four decades have shown that this technique is able to overcome the passive suspension limitation in terms of improving the overall ride performance of the railway vehicle with the incorporation of additional active elements i.e. actuators, sensors and processors. The work in this thesis investigates a novel method for controlling the actuators within the suspension system, something which has been neglected in previous studies. It is a particular problem because at higher frequencies, when the suspension is providing isolation of the car body from the track irregularities, the actuator must accommodate the suspension movements whilst producing very small forces, otherwise the ride quality substantially deteriorates. Instead of considering more complex active suspension control strategies, which tend to be complex and may be impractical, the performance of the actuator across the secondary suspension is investigated. This research looks into improving actuator technologies for railway secondary suspensions in order to achieve the full benefits of active control. This thesis explores novel methods to improve the ride quality of the railway vehicle through secondary suspension actuator and controller design, with the ultimate aim of integrating this technology into a fully active railway vehicle. The focus of this active suspension research is therefore upon incorporating real actuator technology, instead of the usual assumption of ideal actuators. For meaningful and reliable research a simple, well established active control strategy is used for assessment to highlight the degradation in the suspension performance compared with the ideal actuators. Preliminary investigation demonstrates significant degradation of the ride quality caused by real actuators in the secondary suspension, and this research looks at methods to reduce this effect. Including actuators within a secondary suspension system is a difficult actuator problem compared to the normal application of actuators such as position control. This is because the actuator controller design process requires the consideration of the interaction of the vehicle suspension. The actuators that have been iden