Thermal deformation prediction for spindle system of machining center based on multi-source heterogeneous information fusion

• Published in: Journal of mechanical science and technology 2023, 37(8), , pp.4227-4238
• Main Authors: Chen, Yushen, Deng, Xiaolei, Lin, Xiaoliang, Guo, Shupeng, Jiang, Shaofei, Zhou, Jianqiang
• Format: Article
• Language: English
• Subjects: Control; Correlation analysis; Data integration; Data processing; Deformation effects; Dynamical Systems; Empirical analysis; Engineering; Industrial and Production Engineering; Information sources; Machine tools; Machining; Machining centres; Mechanical Engineering; Model accuracy; Original Article; Particle swarm optimization; Prediction models; Principal components analysis; Spindles; Support vector machines; Vibration; Vibration analysis; 기계공학
• ISSN: 1738-494X; 1976-3824
• DOI: 10.1007/s12206-023-0739-4

In order to predict the thermal deformation of CNC machine tool spindle system more accurately, a method based on multi-source heterogeneous information fusion is proposed. Aiming at the problem that it is difficult to obtain the global information of thermal deformation with a single type of information source, the effective prediction of thermal deformation of spindle system in machining center is realized under the fusion of temperature and vibration signals. First, the combined denoising method of empirical mode decomposition (EMD) and wavelet threshold is used to preprocess the vibration data. Then, the time-domain, frequency-domain, and time-frequency features of vibration signals are extracted, and the feature dimension is reduced based on correlation analysis and kernel principal component analysis (KPCA). After dimensionality reduction, the vibration data and temperature information are fused in the eigenmatrix. The nonlinear prediction of thermal deformation is studied by support vector regression for grid search parameter optimization (GS-SVR) and support vector regression for particle swarm optimization (PSO-SVR) methods. In order to realize the information acquisition of multi-channel temperature, vibration, and verify the effectiveness of the prediction model in the case of information fusion, a specific machining center is taken as the research object and experiments are performed based on multi-channel and heterogeneous signal acquisition. Finally, the prediction results based on different information sources are compared and analyzed. The results show that the thermal deformation of the machine tool obtained by the multi-source heterogeneous information fusion method is consistent with the actual test results. As compared with the predicted performance using only temperature information, the mean square error (MSE) decreased by 0.1663 µm. Therefore, the temperature - vibration information fusion model has higher accuracy in terms of predicting the thermal deformation of the spindle system model.