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Research Status and Prospects of Ultrasonic Vibration-Assisted Joining Technology for Difficult-to-Weld High-Strength Alloys

Ultrasonic vibration-assisted joining technology has garnered significant attention in recent years, as it amalgamates the merits of conventional hot and cold joining techniques with ultrasonic vibration-assisted forming technology. It offers significant advantages in achieving advanced joining for...

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Bibliographic Details
Published in:Metals and materials international 2024, 30(11), , pp.2951-2970
Main Authors: Zhang, Yue, Peng, JianBiao, Peng, Ruitao, Jiang, JiaChuan, Lei, Bei, Liao, ChangHui, Xu, ChangYou
Format: Article
Language:English
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Summary:Ultrasonic vibration-assisted joining technology has garnered significant attention in recent years, as it amalgamates the merits of conventional hot and cold joining techniques with ultrasonic vibration-assisted forming technology. It offers significant advantages in achieving advanced joining for difficult-to-weld high-strength alloy materials, improving the mechanical properties of conventional joining methods, and enhancing fatigue strength. Extensive research has been conducted by scholars on ultrasonic-assisted material forming and improving joining performance, which has found practical applications in the formation and joining of various difficult-to-weld high-strength alloys. The present paper provides a concise overview of the fundamental principles and historical development of ultrasonic vibration-assisted joining technology. The effects of various process parameters on ultrasonic vibration-assisted joining joints are also analyzed, and the latest techniques for ultrasonic vibration-assisted joining of several challenging-to-weld high-strength alloys are described. Furthermore, this study presents a comprehensive overview of the most recent advancements and emerging trends in finite element simulation techniques for ultrasonic vibration-assisted joining. The objective of this study is to provide a comprehensive reference for the investigation of ultrasonic vibration-assisted joining technology. Graphical abstract
ISSN:1598-9623
2005-4149
DOI:10.1007/s12540-024-01700-1