Effect of Ni content on the morphological evolution of Ni-YSZ solid oxide fuel cell electrodes

The coarsening of Ni in Ni–yttria-stabilized zirconia (YSZ) anodes is a potential cause of long term solid oxide fuel cells (SOFC) performance degradation. The specifics of the Ni-YSZ structure—including Ni/YSZ ratio, porosity, and particle size distributions—are normally selected to minimize anode...

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Bibliographic Details
Published in:Applied physics letters 2016-02, Vol.108 (8)
Main Authors: Chen-Wiegart, Yu-chen Karen, Kennouche, David, Scott Cronin, J., Barnett, Scott A., Wang, Jun
Format: Article
Language:English
Subjects:
Anode effect
Anodic polarization
Applied physics
Coarsening
Electrode polarization
Electrodes
Evolution
Impact resistance
MATERIALS SCIENCE
Nickel
Performance degradation
Porosity
Solid oxide fuel cells
Synchrotron radiation
Yttria-stabilized zirconia
Yttrium oxide
Zirconium dioxide
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Summary:The coarsening of Ni in Ni–yttria-stabilized zirconia (YSZ) anodes is a potential cause of long term solid oxide fuel cells (SOFC) performance degradation. The specifics of the Ni-YSZ structure—including Ni/YSZ ratio, porosity, and particle size distributions—are normally selected to minimize anode polarization resistance, but they also impact long-term stability. A better understanding of how these factors influence long-term stability is important for designing more durable anodes. The effect of structural details, e.g., Ni-YSZ ratio, on Ni coarsening has not been quantified. Furthermore, prior measurements have been done by comparing evolved structures with control samples, such that sample-to-sample variations introduce errors. Here, we report a four dimensional (three spatial dimensions and time) study of Ni coarsening in Ni-YSZ anode functional layers with different Ni/YSZ ratios, using synchrotron x-ray nano-tomography. The continuous structural evolution was observed and analyzed at sub-100 nm resolution. It is shown quantitatively that increasing the Ni/YSZ ratio increases the Ni coarsening rate. This is due to both increased pore volume and a decrease in the YSZ volume fraction, such that there is more free volume and a less obtrusive YSZ network, both of which allow greater Ni coarsening. The results are shown to be in good agreement with a power-law coarsening model. The finding is critical for informing the design of SOFC electrode microstructures that limit coarsening and performance degradation.
ISSN:0003-6951
1077-3118
DOI:10.1063/1.4942459