Simulation of particle flow on an elliptical vibrating screen using the discrete element method

• Published in: Powder technology 2016-11, Vol.302, p.443-454
• Main Authors: Yin, Zhongjun, Zhang, Hang, Han, Tian
• Format: Article
• Language: English
• Subjects: Design parameters; Discrete element method; Efficiency; Elliptical vibrating screen; Powder metallurgy; Screening; Screening efficiency; Screening performance; Simulation; Stratification; Throwing; Vibration
• ISSN: 0032-5910; 1873-328X
• DOI: 10.1016/j.powtec.2016.08.061

The screening process of particle flow on an elliptical vibration screen was simulated based on the discrete element method (DEM). The motion characteristics and screening mechanisms of particles on the screen deck were studied. The effects of the vibration parameters, including the vibration amplitude, vibration frequency, vibration direction angles, motion trace, and the throwing index on the screening efficiency and transport velocity were also studied. The results show that the screening efficiency was under a combined influence of stratification rate and contact opportunities. Generally, the leading factor is the stratification rate at low frequency and small amplitude, and changes to the contact opportunities at high frequency and large amplitude. Furthermore, by comparing the screening performance of different motion traces, the elliptical screen has a relatively high processing capacity while still keeping the screening efficiency good. Besides, the effect of the throwing index on screening efficiency was investigated and presented in curve, which leading to an empirical formula to describe the relationship between them. The purpose of this paper is to provide a better understanding of the screening performance and the theoretical basis for the working parameter settings and optimal design of elliptical screens. [Display omitted] •The screen performance of an elliptical vibrating screen was simulated.•The mechanism of screening was analysed by stratification rate and collision times.•The effect of the throwing index on screen efficiency was illustrated.•An empirical formula of screening efficiency vs. the throwing index was obtained.