Novel texture-based descriptors for tool wear condition monitoring

• Published in: Mechanical systems and signal processing 2018-01, Vol.98, p.1-15
• Main Authors: Antic, Aco, Popovic, Branislav, Krstanovic, Lidija, Obradovic, Ratko, Miloševic, Mijodrag
• Format: Article
• Language: English
• Subjects: Condition monitoring; Fourier transforms; Monitoring systems; Post-processing; Probability density functions; Recognition; Sensors; Studies; Textons; Texture; Texture descriptors; Tool wear; Vibration analysis; Vibration signal; Wear tests
• ISSN: 0888-3270; 1096-1216
• DOI: 10.1016/j.ymssp.2017.04.030

•We propose tool wear monitoring strategy, relaying on novel texture based descriptors.•The STDFT spectra obtained from the vibration sensor signal is considered, as the 2D textured image.•Applying the appropriate filter bank, 2D textons are extracted as novel descriptors.•We validate the proposed features by the experiments, obtaining the high recognition accuracy. All state-of-the-art tool condition monitoring systems (TCM) in the tool wear recognition task, especially those that use vibration sensors, heavily depend on the choice of descriptors containing information about the tool wear state which are extracted from the particular sensor signals. All other post-processing techniques do not manage to increase the recognition precision if those descriptors are not discriminative enough. In this work, we propose a tool wear monitoring strategy which relies on the novel texture based descriptors. We consider the module of the Short Term Discrete Fourier Transform (STDFT) spectra obtained from the particular vibration sensors signal utterance as the 2D textured image. This is done by identifying the time scale of STDFT as the first dimension, and the frequency scale as the second dimension of the particular textured image. The obtained textured image is then divided into particular 2D texture patches, covering a part of the frequency range of interest. After applying the appropriate filter bank, 2D textons are extracted for each predefined frequency band. By averaging in time, we extract from the textons for each band of interest the information regarding the Probability Density Function (PDF) in the form of lower order moments, thus obtaining robust tool wear state descriptors. We validate the proposed features by the experiments conducted on the real TCM system, obtaining the high recognition accuracy.