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Benchmarking strength and fatigue properties of spot impact welds
[Display omitted] An adaptation of vaporizing foil actuator welding (VFAW), a solid-state impact welding technique for producing similar JSC590R and 6061-T6 spot-welded joints was used in this study and the mechanical and fatigue properties of the joints were characterized using lap-shear testing, m...
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Published in: | Journal of materials processing technology 2018-05, Vol.255, p.219-233 |
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creator | Kapil, Angshuman Lee, Taeseon Vivek, Anupam Bockbrader, John Abke, Tim Daehn, Glenn |
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An adaptation of vaporizing foil actuator welding (VFAW), a solid-state impact welding technique for producing similar JSC590R and 6061-T6 spot-welded joints was used in this study and the mechanical and fatigue properties of the joints were characterized using lap-shear testing, microhardness measurements, optical imaging and fatigue testing and the results compared with those of resistance spot welding (RSW) joints. Results indicated that the VFAW joints had improved strength and energy absorption compared to RSW joints for both the material combinations, however the strength of JSC590R-JSC590R VFAW welds were found to be lower than RSW when corrected for nugget size. Microhardness measurements in VFAW joints showed constant hardness values across the weld length signifying the absence of a heat affected zone, whereas softening was observed in RSW joints. Optical imaging revealed the homogeneity in microstructure of VFAW joints and the inhomogeneous distribution of the microstructure in RSW joints. For JSC590R members, fatigue resistance was equivalent for VFAW and RSW, whereas improved fatigue properties were observed for 6061-T6-6061-T6 VFAW welds. Fatigue strength scaled with static strength in a predictable way and was mostly affected by the shape and type of notch formed at the end of the nugget. |
doi_str_mv | 10.1016/j.jmatprotec.2017.12.012 |
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An adaptation of vaporizing foil actuator welding (VFAW), a solid-state impact welding technique for producing similar JSC590R and 6061-T6 spot-welded joints was used in this study and the mechanical and fatigue properties of the joints were characterized using lap-shear testing, microhardness measurements, optical imaging and fatigue testing and the results compared with those of resistance spot welding (RSW) joints. Results indicated that the VFAW joints had improved strength and energy absorption compared to RSW joints for both the material combinations, however the strength of JSC590R-JSC590R VFAW welds were found to be lower than RSW when corrected for nugget size. Microhardness measurements in VFAW joints showed constant hardness values across the weld length signifying the absence of a heat affected zone, whereas softening was observed in RSW joints. Optical imaging revealed the homogeneity in microstructure of VFAW joints and the inhomogeneous distribution of the microstructure in RSW joints. For JSC590R members, fatigue resistance was equivalent for VFAW and RSW, whereas improved fatigue properties were observed for 6061-T6-6061-T6 VFAW welds. Fatigue strength scaled with static strength in a predictable way and was mostly affected by the shape and type of notch formed at the end of the nugget.</description><identifier>ISSN: 0924-0136</identifier><identifier>EISSN: 1873-4774</identifier><identifier>DOI: 10.1016/j.jmatprotec.2017.12.012</identifier><language>eng</language><publisher>Amsterdam: Elsevier B.V</publisher><subject>6061-T6 Al alloy ; Alloys ; Energy absorption ; Fatigue ; Fatigue strength ; Fatigue tests ; Foils ; Heat affected zone ; JSC590R steel ; Materials fatigue ; Mechanical properties ; Microhardness ; Microstructure ; Properties (attributes) ; Resistance spot welding ; Stainless steel ; Vaporization ; Vaporizing foil actuator welding ; Welded joints ; Welding</subject><ispartof>Journal of materials processing technology, 2018-05, Vol.255, p.219-233</ispartof><rights>2017 Elsevier B.V.</rights><rights>Copyright Elsevier BV May 2018</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c396t-362686d39d10a6c686ec82dc5863e6f0032ff65e3dda8d44c8ebb51178fca0e33</citedby><cites>FETCH-LOGICAL-c396t-362686d39d10a6c686ec82dc5863e6f0032ff65e3dda8d44c8ebb51178fca0e33</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><link.rule.ids>314,780,784,27924,27925</link.rule.ids></links><search><creatorcontrib>Kapil, Angshuman</creatorcontrib><creatorcontrib>Lee, Taeseon</creatorcontrib><creatorcontrib>Vivek, Anupam</creatorcontrib><creatorcontrib>Bockbrader, John</creatorcontrib><creatorcontrib>Abke, Tim</creatorcontrib><creatorcontrib>Daehn, Glenn</creatorcontrib><title>Benchmarking strength and fatigue properties of spot impact welds</title><title>Journal of materials processing technology</title><description>[Display omitted]
An adaptation of vaporizing foil actuator welding (VFAW), a solid-state impact welding technique for producing similar JSC590R and 6061-T6 spot-welded joints was used in this study and the mechanical and fatigue properties of the joints were characterized using lap-shear testing, microhardness measurements, optical imaging and fatigue testing and the results compared with those of resistance spot welding (RSW) joints. Results indicated that the VFAW joints had improved strength and energy absorption compared to RSW joints for both the material combinations, however the strength of JSC590R-JSC590R VFAW welds were found to be lower than RSW when corrected for nugget size. Microhardness measurements in VFAW joints showed constant hardness values across the weld length signifying the absence of a heat affected zone, whereas softening was observed in RSW joints. Optical imaging revealed the homogeneity in microstructure of VFAW joints and the inhomogeneous distribution of the microstructure in RSW joints. For JSC590R members, fatigue resistance was equivalent for VFAW and RSW, whereas improved fatigue properties were observed for 6061-T6-6061-T6 VFAW welds. Fatigue strength scaled with static strength in a predictable way and was mostly affected by the shape and type of notch formed at the end of the nugget.</description><subject>6061-T6 Al alloy</subject><subject>Alloys</subject><subject>Energy absorption</subject><subject>Fatigue</subject><subject>Fatigue strength</subject><subject>Fatigue tests</subject><subject>Foils</subject><subject>Heat affected zone</subject><subject>JSC590R steel</subject><subject>Materials fatigue</subject><subject>Mechanical properties</subject><subject>Microhardness</subject><subject>Microstructure</subject><subject>Properties (attributes)</subject><subject>Resistance spot welding</subject><subject>Stainless steel</subject><subject>Vaporization</subject><subject>Vaporizing foil actuator welding</subject><subject>Welded joints</subject><subject>Welding</subject><issn>0924-0136</issn><issn>1873-4774</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2018</creationdate><recordtype>article</recordtype><recordid>eNqFkE9PAyEQxYnRxFr9DiSedx1gy9Jj2_gvaeJFzwRhqKzt7gpU47eXpiYePc0c3nsz70cIZVAzYPKmq7udyWMcMtqaA2trxmtg_IRMmGpF1bRtc0omMOdNBUzIc3KRUgdFCEpNyGKJvX3bmfge-g1NOWK_yW_U9I56k8Nmj7RkjxhzwEQHT9M4ZBp2o7GZfuHWpUty5s024dXvnJKXu9vn1UO1frp_XC3WlRVzmSshuVTSibljYKQtO1rFnZ0pKVB6AMG9lzMUzhnlmsYqfH2dMdYqbw2gEFNyfcwt_3zsMWXdDfvYl5OaQwtNI9rSb0rUUWXjkFJEr8cYSr1vzUAfgOlO_wHTB2CacV2AFevyaMXS4jNg1MmGQgddiGizdkP4P-QHI0N52A</recordid><startdate>201805</startdate><enddate>201805</enddate><creator>Kapil, Angshuman</creator><creator>Lee, Taeseon</creator><creator>Vivek, Anupam</creator><creator>Bockbrader, John</creator><creator>Abke, Tim</creator><creator>Daehn, Glenn</creator><general>Elsevier B.V</general><general>Elsevier BV</general><scope>AAYXX</scope><scope>CITATION</scope><scope>7SR</scope><scope>8BQ</scope><scope>8FD</scope><scope>H8D</scope><scope>JG9</scope><scope>L7M</scope></search><sort><creationdate>201805</creationdate><title>Benchmarking strength and fatigue properties of spot impact welds</title><author>Kapil, Angshuman ; Lee, Taeseon ; Vivek, Anupam ; Bockbrader, John ; Abke, Tim ; Daehn, Glenn</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c396t-362686d39d10a6c686ec82dc5863e6f0032ff65e3dda8d44c8ebb51178fca0e33</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2018</creationdate><topic>6061-T6 Al alloy</topic><topic>Alloys</topic><topic>Energy absorption</topic><topic>Fatigue</topic><topic>Fatigue strength</topic><topic>Fatigue tests</topic><topic>Foils</topic><topic>Heat affected zone</topic><topic>JSC590R steel</topic><topic>Materials fatigue</topic><topic>Mechanical properties</topic><topic>Microhardness</topic><topic>Microstructure</topic><topic>Properties (attributes)</topic><topic>Resistance spot welding</topic><topic>Stainless steel</topic><topic>Vaporization</topic><topic>Vaporizing foil actuator welding</topic><topic>Welded joints</topic><topic>Welding</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Kapil, Angshuman</creatorcontrib><creatorcontrib>Lee, Taeseon</creatorcontrib><creatorcontrib>Vivek, Anupam</creatorcontrib><creatorcontrib>Bockbrader, John</creatorcontrib><creatorcontrib>Abke, Tim</creatorcontrib><creatorcontrib>Daehn, Glenn</creatorcontrib><collection>CrossRef</collection><collection>Engineered Materials Abstracts</collection><collection>METADEX</collection><collection>Technology Research Database</collection><collection>Aerospace Database</collection><collection>Materials Research Database</collection><collection>Advanced Technologies Database with Aerospace</collection><jtitle>Journal of materials processing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Kapil, Angshuman</au><au>Lee, Taeseon</au><au>Vivek, Anupam</au><au>Bockbrader, John</au><au>Abke, Tim</au><au>Daehn, Glenn</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Benchmarking strength and fatigue properties of spot impact welds</atitle><jtitle>Journal of materials processing technology</jtitle><date>2018-05</date><risdate>2018</risdate><volume>255</volume><spage>219</spage><epage>233</epage><pages>219-233</pages><issn>0924-0136</issn><eissn>1873-4774</eissn><abstract>[Display omitted]
An adaptation of vaporizing foil actuator welding (VFAW), a solid-state impact welding technique for producing similar JSC590R and 6061-T6 spot-welded joints was used in this study and the mechanical and fatigue properties of the joints were characterized using lap-shear testing, microhardness measurements, optical imaging and fatigue testing and the results compared with those of resistance spot welding (RSW) joints. Results indicated that the VFAW joints had improved strength and energy absorption compared to RSW joints for both the material combinations, however the strength of JSC590R-JSC590R VFAW welds were found to be lower than RSW when corrected for nugget size. Microhardness measurements in VFAW joints showed constant hardness values across the weld length signifying the absence of a heat affected zone, whereas softening was observed in RSW joints. Optical imaging revealed the homogeneity in microstructure of VFAW joints and the inhomogeneous distribution of the microstructure in RSW joints. For JSC590R members, fatigue resistance was equivalent for VFAW and RSW, whereas improved fatigue properties were observed for 6061-T6-6061-T6 VFAW welds. Fatigue strength scaled with static strength in a predictable way and was mostly affected by the shape and type of notch formed at the end of the nugget.</abstract><cop>Amsterdam</cop><pub>Elsevier B.V</pub><doi>10.1016/j.jmatprotec.2017.12.012</doi><tpages>15</tpages><oa>free_for_read</oa></addata></record> |
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subjects | 6061-T6 Al alloy Alloys Energy absorption Fatigue Fatigue strength Fatigue tests Foils Heat affected zone JSC590R steel Materials fatigue Mechanical properties Microhardness Microstructure Properties (attributes) Resistance spot welding Stainless steel Vaporization Vaporizing foil actuator welding Welded joints Welding |
title | Benchmarking strength and fatigue properties of spot impact welds |
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