Experimental and numerical investigation on strengthening mechanisms of nanostructured Al-SiC composites

• Published in: Journal of alloys and compounds 2019-02, Vol.774, p.1123-1132
• Main Authors: Melaibari, A., Fathy, A., Mansouri, M., Eltaher, M.A.
• Format: Article
• Language: English
• Subjects: Accumulative roll bonding (ARB); Al-SiC structure; Bonding strength; Composite materials; Elongation; Experiments; Exponential functions; Grain refinement; Grain-refining process; Hardness tests; Microstructure; Microstructure and mechanical properties; Nanocomposites; Nanostructured materials; Roll bonding; Silicon carbide; Stress-strain curves; Tensile strength; Tensile tests; Work hardening
• ISSN: 0925-8388; 1873-4669
• DOI: 10.1016/j.jallcom.2018.10.007

In this paper, an accumulative roll bonding (ARB) process is exploited to produce high-strength, fine dispersed and uniform distribution of Al-5vol.%SiC nanocomposite. The microstructure illustrates and validates a good distribution of SiC reinforced in the Al 1050 matrix. It is observed that, an increasing of ARB passes tends to decrease and refine the size of SiC particle to nanoscale. It is concluded from tensile test that, as number of passes increases, strengths of Al ARBed and composite samples are improved. However, their ductility decreases at initial ARB pass and then increased. The Al-SiC tensile strength of nanocomposite sample is greater 5 times than the annealed Al 1050 used as the original raw material. The strengthening of composite sample occurs due to grain refinement, uniformity, reinforcing role of particles, strain work hardening, and bonding quality. From hardness test, after the initial pass, the hardness improved quickly, then dwindled and finally saturated by further rolling. Experimental data is exploited to derive governing equations describe the effect of the number of ARB passes on the tensile strength and elongation of manufactured nanocomposite samples. It is found that, the tensile strength and elongation can be described as an exponential function that depends on the number of passes. Numerical results from these equation are more consistent with experimental investigation. •ARB technique is used to produce highly uniform Al-SiC nanocomposites.•The tensile strength and elongation can be described by exponential functions, those depend on the number of ARB passes.•Tensile strength and microhardness became 4 and 3 times larger than Al.•Grain refinement, dislocation strengthening are the main strengthening mechanisms.