Probabilistic prediction of minimum fatigue life behaviour in α + β titanium alloys

• Published in: Fatigue & fracture of engineering materials & structures 2019-03, Vol.42 (3), p.674-685
• Main Authors: Golden, Patrick J., Whitney‐Rawls, Ashley, Jha, Sushant K., Porter, III, W. John, Buchanan, Dennis, Prasad, Kartik, Chandravanshi, Vivek, Kumar, Vikas, John, Reji
• Format: Article
• Language: English
• Subjects: Alloy development; Computer simulation; Crack initiation; Crack propagation; Engine components; Fatigue failure; Fatigue life; fatigue variability; Fracture mechanics; Heat treating; Life prediction; Microstructure; notch fatigue; probabilistic method; Probabilistic methods; titanium alloy; Titanium alloys; Titanium base alloys; Turbine engines
• ISSN: 8756-758X; 1460-2695
• DOI: 10.1111/ffe.12942

The objective of this work was to develop and demonstrate a probabilistic life prediction method for the prediction of minimum fatigue lives that are typically used in the design of fracture critical rotating turbine engine components. A Monte Carlo analysis was used to predict the variability in fatigue lives based on the distribution of microstructural features that lead to early crack initiation as well as the variability in small fatigue crack growth rates. Two titanium alloys, both with bimodal microstructures, were tested and analysed in this study. The distribution of critical microstructural features was calibrated based on test results and understanding of microstructure neighbourhood effects. Testing was conducted on both alloys and included both smooth and notched specimens. The predictions are presented and compared with the data for smooth and notch geometries for the various loading conditions. A parametric study was performed to identify the importance of several model inputs and to identify areas for future improvement.