Crack Tip Stress Analysis of the Steam Generator Dissimilar Steel Welded Joint under Residual Stress Field

• Published in: Key engineering materials 2019-03, Vol.795, p.451-457
• Main Authors: Zhang, Guo Dong, Xia, Xian Xi, Zhu, Bao Yin, Zheng, He
• Format: Article
• Language: English
• Subjects: Boilers; Computer simulation; Crack propagation; Crack tips; Dissimilar material joining; Finite element method; Initial stresses; Integrals; Mathematical analysis; Nuclear power plants; Numerical analysis; Numerical methods; Residual stress; Steam electric power generation; Stress analysis; Stress distribution; Stress intensity factors; Structural integrity; Welded joints
• ISSN: 1013-9826; 1662-9795; 1662-9795
• DOI: 10.4028/www.scientific.net/KEM.795.451

An typical mode of a structural integrity failure in dissimilar steel welded joints. This paper aims at studying crack tip stress of a steam generator dissimilar welded joint under residual stress field with the method of interaction integral and XFEM. Firstly, the corresponding weak form is obtained where the initial stress field is involved, which is the key step for the XFEM. Then, the interaction integral is applying to calculate the stress intensity factor. In addition, two simple benchmark problems are simulated in order to verify the precision of this numerical method. Finally, this numerical method is applying to calculate the crack tip SIF of the addressed problem. This study finds that the stress intensity factor increases firstly then decreases with the deepening of the crack. The main preponderance of this method concerns avoiding mesh update by take advantage of XFEM when simulating crack propagation, which could avoid double counting. In addition, our obtained results will contribute to the safe assessment of the nuclear power plant steam generator.