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Molybdate-phosphate conversion coatings to protect steel in a simulated concrete pore solution

For the corrosion protection of steel rebars in concrete, five different molybdate-phosphate conversion coatings were prepared, by changing the molybdate-phosphate ratio in the conversion baths. Their composition and morphology were studied with GD-OES, XPS, Raman spectroscopy and SEM-EDX and a sche...

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Published in:Surface & coatings technology 2019-03, Vol.361, p.280-291
Main Authors: Verbruggen, Hilke, Baert, Kitty, Terryn, Herman, De Graeve, Iris
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Language:English
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description For the corrosion protection of steel rebars in concrete, five different molybdate-phosphate conversion coatings were prepared, by changing the molybdate-phosphate ratio in the conversion baths. Their composition and morphology were studied with GD-OES, XPS, Raman spectroscopy and SEM-EDX and a schematic representation of their structure is suggested. Further, the corrosion resistance properties of the coatings were evaluated in a simulated concrete pore solution (CPS) containing chlorides, using anodic polarization measurements. Thanks to the elaborated surface analysis their corrosion behaviour could be correlated to their structure. The results show that by altering the molybdate-phosphate ratio the structure and, consequently, the corrosion protection properties change significantly. By optimizing this ratio a twofold protection mechanism could be attained, demonstrating both good barrier properties and consistent with active corrosion protection. [Display omitted] •Five different molybdate-phosphate conversion coatings were prepared by varying the concentration of molybdate and phosphate in the conversion bath•Elaborated surface analysis study to explain electrochemical behaviour•By fine-tuning the molybdate/phosphate balance, one can achieve two-fold protection mechanism: a physical barrier combined with active corrosion protection
doi_str_mv 10.1016/j.surfcoat.2018.09.056
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subjects Anodic polarization
Concrete
Conversion coating
Conversion coatings
Corrosion
Corrosion prevention
Corrosion resistance
Corrosion resistant steels
Molybdate
Morphology
Phosphate
Pore solution
Properties (attributes)
Protective coatings
Raman spectroscopy
Steel
Surface analysis (chemical)
X ray photoelectron spectroscopy
title Molybdate-phosphate conversion coatings to protect steel in a simulated concrete pore solution
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